Product Description
K187 gear reducer motor 45KW 55KW 90 degree high quality helical bevel gear
Product Description
Product Description
-K Series Helical Bevel Gearbox
K series gear reducer, manufactured according to international technical requirements, has a high scientific and technological content; Space saving, reliable and durable, high overload capacity, power up to 132KW; Low energy consumption, superior performance, reducer efficiency up to 95%
It is designed and manufactured on the basis of module combination system. There are a lot of motor combinations, installation forms and structural schemes. The transmission ratio is classified carefully to meet different operating conditions and realize electromechanical integration.
High transmission efficiency, low energy consumption and superior performance.
Reinforced high rigid cast iron box; The hardened gear is made of high-quality alloy steel. Its surface is carburized, quenched and hardened, and the gear is finely ground. It features stable transmission, low noise, large bearing capacity, low temperature rise, and long service life. Performance and characteristics:
1. The gear is carburized and quenched with high-quality alloy, the hardness of the tooth surface is up to 60 ± 2hrc, and the grinding accuracy of the tooth surface is up to 5-6
2. The computer modification technology is used to pre modify the gear, which greatly improves the bearing capacity of the reducer
3. Complete modular structure design is adopted from the box to the internal gear, which is suitable for large-scale production and flexible selection
4. The standard reducer models are divided according to the form of decreasing torque. Compared with the traditional equal proportion division, they are more in line with customer requirements and avoid power waste
5. It is designed and manufactured by cad/cam to ensure the stability of quality
6. Multiple sealing structures are adopted to prevent oil leakage
7. Multi directional noise reduction measures to ensure the excellent low noise performance of the reducer
8. The installation mode of Liyi products is flexible, which makes it easy for customers to choose K57 reducer, K67 reducer, K77 reducer, K87 reducer, K97 reducer, KA87 reducer, KA97 reducer, KA107 reducer, KA127 reducer
Product Features
1. Input mode: Coupled motor, belted motor, input shaft or connection flange.
2. Output: Right angle
3. Compact structure. Rigid tooth face. Carrying greater torque, high loading capacity.
4.High precision gear, ensuring the unit to operate stably, smooth transmission.
5. Low noise, long lifespan. Large overlap coefficient, abrasion resistant.
Product Parameters
|
Brand Name |
CZPT |
|
Product Name |
K Helical-bevel gear units |
|
Material |
Steel or cast iron |
|
Weight |
11Kg-1700Kg |
|
Color |
Customizable |
|
Heat treatment |
Carburising,Quenching,Gear Grinding |
|
Advantage |
1.K series spiral bevel gear reducer with small vibration, low noise, energy saving. 2.Selection of high quality steel material, steel cast iron box, gear surface after high frequency heat treatment. |
K series product performance
High transmission efficiency, low energy consumption and superior performance. High rigidity cast iron box with ribs; hard-toothed gears are made of high-quality alloy steel, the surface is carburized and quenched and hardened, and the teeth are finely machined, with stable transmission, low noise, large bearing capacity, low temperature rise and long service life.
Our process of production
Our product line
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| Hardness: | Hardened Tooth Surface |
|---|---|
| Installation: | 90 Degree |
| Layout: | Expansion |
| Gear Shape: | Bevel Gear |
| Step: | Single-Step |
| Type: | Gear Reducer |
| Samples: |
US$ 1000/Piece
1 Piece(Min.Order) | |
|---|
Using Helical Gearboxes for Speed Reduction and Speed Increase
Yes, helical gearboxes can be used for both speed reduction and speed increase in various applications. The design of helical gears allows them to transmit motion and power between non-parallel shafts while changing the rotational speed.
Speed Reduction: When the driving gear (pinion) has fewer teeth than the driven gear, the gear ratio leads to speed reduction. This is commonly used in applications where the input speed needs to be decreased while increasing the output torque. For example, helical gearboxes are often employed in conveyor systems to reduce the speed of the motor while maintaining sufficient torque to move heavy loads.
Speed Increase: Helical gearboxes can also achieve speed increase by having the driving gear (pinion) with more teeth than the driven gear. This configuration is less common but can be used to increase the output speed while sacrificing some torque. Speed increase applications are typically seen in scenarios where higher speeds are required, such as in certain types of machinery or industrial processes.
It’s important to note that while helical gearboxes can perform both speed reduction and speed increase, the specific gear ratios and configurations need to be carefully chosen to ensure efficient and reliable operation for the intended application.
Impact of Thermal Expansion on Helical Gearbox Performance
Thermal expansion can significantly affect the performance of helical gearboxes due to changes in dimensions and clearances caused by temperature variations. Here’s how it impacts:
1. Misalignment: Temperature changes can lead to differential expansion of gearbox components. This can result in misalignment of gears, shafts, and bearings, leading to increased friction, noise, and reduced efficiency.
2. Lubrication: Thermal expansion can alter the clearances within the gearbox, affecting the distribution and viscosity of the lubricating oil. Inadequate lubrication due to temperature-induced changes can result in increased wear and premature failure.
3. Gear Tooth Engagement: Temperature fluctuations can cause gear teeth to expand or contract, affecting the meshing engagement and load distribution. Inconsistent gear tooth contact can lead to uneven wear and reduced gear life.
4. Bearing Performance: Bearings in helical gearboxes are sensitive to temperature changes. Excessive heat can lead to reduced bearing life, increased friction, and potential seizure, affecting overall gearbox performance.
5. Noise and Vibration: Thermal expansion can lead to changes in gear and component clearances, resulting in altered vibration patterns and increased noise levels. This can impact the comfort of the system and indicate potential issues.
6. Material Fatigue: Repeated cycles of thermal expansion and contraction can lead to material fatigue and stress accumulation, reducing the overall lifespan of gearbox components.
Managing Thermal Effects: Manufacturers design helical gearboxes with considerations for thermal expansion, using materials with low coefficients of thermal expansion and incorporating features like expansion joints or thermal isolators. Proper lubrication, monitoring temperature, and maintaining consistent operating conditions are also crucial in mitigating thermal expansion effects.
Understanding and managing the impact of thermal expansion is essential to maintain the performance, efficiency, and durability of helical gearboxes.
Limitations and Disadvantages of Helical Gear Systems
While helical gear systems offer numerous advantages, they also come with certain limitations and disadvantages:
- Axial Thrust: Helical gears generate axial thrust due to the helix angle of the teeth. This thrust can cause additional load on bearings and may require additional measures to counteract.
- Complex Manufacturing: The manufacturing process for helical gears is more complex than that of straight-toothed gears, which can lead to higher production costs.
- Axial Length: Helical gears require more axial space compared to spur gears with the same gear ratio. This can be a limitation in applications with space constraints.
- Sliding Contact: Helical gears have sliding contact between their teeth, which can result in higher friction and more heat generation compared to rolling contact gears.
- Efficiency: Although helical gears are generally efficient, their efficiency can be slightly lower than that of some other gear types, especially at high speeds.
- Complexity in Gearbox Design: The inclination of helical gear teeth introduces additional complexity in gearbox design and alignment.
- Reverse Thrust: In some cases, reverse thrust can occur when helical gears are subjected to high axial loads, leading to undesirable effects.
It’s important to consider these limitations and disadvantages when selecting gear systems for specific applications. Despite these challenges, helical gears remain a popular choice in various industries due to their benefits and overall performance characteristics.
editor by CX 2024-04-24
China 4×4 1212 Quality woodworking machine automatic tool changer at affordable price wood router synchromesh gearbox
Condition: New
Range of Spindle Speed(r.p.m): 1 – 24000 rpm
Positioning Accuracy (mm): 0.03 mm
Number of Axes: 3
No. of Spindles: Single
Working Table Size(mm): 1200×1200
Machine Type: CNC Router
Travel (X Axis)(mm): 1200 mm
Travel (Y Axis)(mm): 1200 mm
Repeatability (X/Y/Z) (mm): 0.02 mm
Spindle Motor Power(kW): 5.5KW
CNC or Not: CNC
Voltage: AC380V/50/60Hz,3PH
Dimension(L*W*H): 2200*2200*1750mm
Power (kW): 5.5
Weight (KG): 700
Control System Brand: NC Studio, Syntec, Mach3, DSP, RichAuto
Warranty: 1 Year
Key Selling Points: Sustainable
Applicable Industries: Building Material Shops, Machinery Repair Shops, Manufacturing Plant, Construction works , Energy & Mining, Advertising Company
Machinery Test Report: Provided
Video outgoing-inspection: Provided
Warranty of core components: 1 Year
Core Components: Bearing, Motor, Gear, Gearbox, Other
Working area: 1200*1200*200mm
Control system: DSP Control System
Spindle: 5.5kw water Cooling Spindle
Inverter: 5.5kw Xihu (West Lake) Dis. inverter
X, Y Transmission: Helical rack gears&pinion
Z transmission: TBI ball screw
Motor: Yako driver
Driver: CZPT 860H
Table Surface: Vacuum working table with PVC
Name: 1212 mini cnc router
Packaging Details: 1.Outside package: Standard export plywood case for 1212 mini cnc router2.Inner package: Stretch film and plastic film for humidity.
Port: HangZhou, HangZhou, ZheJiang and so on
4×4 1212 Quality woodworking machine automatic tool changer at affordable price wood router Products Description Features:1. ZheJiang original CZPT 25 square guide rails, longer life and smooth moving,2. Imported Italy air cooling spindle, global warranty,3. Helical rack gear transmission,which can ensure faster speed,higher efficiency,stronger power,longer lifetime,and it makes the machine more stable.4. Chinese popular CZPT servo motor,very powerful.5. Rotary device for option.we can change to Japanese CZPT servo or ZheJiang CZPT servo motors and drivers. Products Paramenters
| Model | UT-1212 |
| Working area | 1200*1200*200mm (can be customized) |
| Working Voltage | 380V, 3PHASE, 50HZ (can be customized) |
| Control System | NC studio NK 105 |
| Spindle | ATC Mechanical water cooling spindle |
| Spindle speed | 0-24000RPM |
| Motor and Driver | Japan CZPT servo motor and driver |
| Inverter | ZheJiang CZPT inverter |
| Structure | Heavy duty thicker and bigger welded frame and gantry |
| Table surface | T-slot & Vacuum working table |
| Gantry structure | Thicker steel tube, Gantry Moving |
| Calibration | Auto tool sensor calibration |
| Transmission | X,Y Axis: Helical rack pinion, Z Axis: ZheJiang TBI Ball Screw, ZheJiang HIWIN/PMI/CSK 25# Rail Linear Bearing, |
| Command language | G Code |
| Software | ArtCam, Ucancam, 1000W 1500W 2000W rust cleaning pulse laser metal cleaner machine Type3 |
| Voltage | 380V-3PH-50/60HZ |
| Optional | Italy CZPT air cooling spindleRotary deviceDust Collector |
What Is a Gearbox?
There are several factors to consider when choosing a gearbox. Backlash, for example, is a consideration, as it is the angle at which the output shaft can rotate without the input shaft moving. While this isn’t necessary in applications without load reversals, it is important for precision applications involving load reversals. Examples of these applications include automation and robotics. If backlash is a concern, you may want to look at other factors, such as the number of teeth in each gear.
Function of a gearbox
A gearbox is a mechanical unit that consists of a chain or set of gears. The gears are mounted on a shaft and are supported by rolling element bearings. These devices alter the speed or torque of the machine they are used in. Gearboxes can be used for a wide variety of applications. Here are some examples of how gearboxes function. Read on to discover more about the gears that make up a gearbox.
Regardless of the type of transmission, most gearboxes are equipped with a secondary gear and a primary one. While the gear ratios are the same for both the primary and secondary transmission, the gearboxes may differ in size and efficiency. High-performance racing cars typically employ a gearbox with two green and one blue gear. Gearboxes are often mounted in the front or rear of the engine.
The primary function of a gearbox is to transfer torque from one shaft to another. The ratio of the driving gear’s teeth to the receiving member determines how much torque is transmitted. A large gear ratio will cause the main shaft to revolve at a slower speed and have a high torque compared to its counter shaft. Conversely, a low gear ratio will allow the vehicle to turn at a lower speed and produce a lower torque.
A conventional gearbox has input and output gears. The countershaft is connected to a universal shaft. The input and output gears are arranged to match the speed and torque of each other. The gear ratio determines how fast a car can go and how much torque it can generate. Most conventional transmissions use four gear ratios, with one reverse gear. Some have two shafts and three inputs. However, if the gear ratios are high, the engine will experience a loss of torque.
In the study of gearbox performance, a large amount of data has been collected. A highly ambitious segmentation process has yielded nearly 20,000 feature vectors. These results are the most detailed and comprehensive of all the available data. This research has a dual curse – the first is the large volume of data collected for the purpose of characterization, while the second is the high dimensionality. The latter is a complication that arises when the experimental gearbox is not designed to perform well.
Bzvacklash
The main function of a gearhead is to multiply a moment of force and create a mechanical advantage. However, backlash can cause a variety of issues for the system, including impaired positioning accuracy and lowered overall performance. A zero backlash gearbox can eliminate motion losses caused by backlash and improve overall system performance. Here are some common problems associated with backlash in gearheads and how to fix them. After you understand how to fix gearbox backlash, you’ll be able to design a machine that meets your requirements.
To reduce gearbox backlash, many designers try to decrease the center distance of the gears. This eliminates space for lubrication and promotes excessive tooth mesh, which leads to premature mesh failure. To minimize gearbox backlash, a gear manufacturer may separate the two parts of the gear and adjust the mesh center distance between them. To do this, rotate one gear with respect to the fixed gear, while adjusting the other gear’s effective tooth thickness.
Several manufacturing processes may introduce errors, and reducing tooth thickness will minimize this error. Gears with bevel teeth are a prime example of this. This type of gear features a small number of teeth in comparison to its mating gear. In addition to reducing tooth thickness, bevel gears also reduce backlash. While bevel gears have fewer teeth than their mating gear, all of their backlash allowance is applied to the larger gear.
A gear’s backlash can affect the efficiency of a gearbox. In an ideal gear, the backlash is zero. But if there is too much, backlash can cause damage to the gears and cause it to malfunction. Therefore, the goal of gearbox backlash is to minimize this problem. However, this may require the use of a micrometer. To determine how much gearbox backlash you need, you can use a dial gauge or feeler gauge.
If you’ve been looking for a way to reduce backlash, a gearbox’s backlash may be the answer. However, backlash is not a revolt against the manufacturer. It is an error in motion that occurs naturally in gear systems that change direction. If it is left unaccounted for, it can lead to major gear degradation and even compromise the entire system. In this article, we’ll explain how backlash affects gears and how it affects the performance of a gearbox.
Design
The design of gearboxes consists of a variety of factors, including the type of material used, power requirements, speed and reduction ratio, and the application for which the unit is intended. The process of designing a gearbox usually begins with a description of the machine or gearbox and its intended use. Other key parameters to consider during gearbox design include the size and weight of the gear, its overall gear ratio and number of reductions, as well as the lubrication methods used.
During the design process, the customer and supplier will participate in various design reviews. These include concept or initial design review, manufacturing design validation, critical design review, and final design review. The customer may also initiate the process by initiating a DFMEA. After receiving the initial design approval, the design will go through several iterations before the finalized design is frozen. In some cases, the customer will require a DFMEA of the gearbox.
The speed increaser gearboxes also require special design considerations. These gearboxes typically operate at high speeds, causing problems with gear dynamics. Furthermore, the high speeds of the unit increase frictional and drag forces. A proper design of this component should minimize the effect of these forces. To solve these problems, a gearbox should incorporate a brake system. In some cases, an external force may also increase frictional forces.
Various types of gear arrangements are used in gearboxes. The design of the teeth of the gears plays a significant role in defining the type of gear arrangement in the gearbox. Spur gear is an example of a gear arrangement, which has teeth that run parallel to the axis of rotation. These gears offer high gear ratios and are often used in multiple stages. So, it is possible to create a gearbox that meets the needs of your application.
The design of gearboxes is the most complex process in the engineering process. These complex devices are made of multiple types of gears and are mounted on shafts. They are supported by rolling element bearings and are used for a variety of applications. In general, a gearbox is used to reduce speed and torque and change direction. Gearboxes are commonly used in motor vehicles, but can also be found in pedal bicycles and fixed machines.
Manufacturers
There are several major segments in the gearbox market, including industrial, mining, and automotive. Gearbox manufacturers are required to understand the application and user industries to design a gearbox that meets their specific requirements. Basic knowledge of metallurgy is necessary. Multinational companies also provide gearbox solutions for the power generation industry, shipping industry, and automotive industries. To make their products more competitive, they need to focus on product innovation, geographical expansion, and customer retention.
The CZPT Group started as a small company in 1976. Since then, it has become a global reference in mechanical transmissions. Its production range includes gears, reduction gearboxes, and geared motors. The company was the first in Italy to achieve ISO certification, and it continues to grow into one of the world’s leading manufacturers of production gearboxes. As the industry evolves, CZPT focuses on research and development to create better products.
The agriculture industry uses gearboxes to implement a variety of processes. They are used in tractors, pumps, and agricultural machinery. The automotive industry uses gears in automobiles, but they are also found in mining and tea processing machinery. Industrial gearboxes also play an important role in feed and speed drives. The gearbox industry has a diverse portfolio of manufacturers and suppliers. Here are some examples of gearboxes:
Gearboxes are complex pieces of equipment. They must be used properly to optimize efficiency and extend their lifespan. Manufacturers employ advanced technology and strict quality control processes to ensure their products meet the highest standards. In addition to manufacturing precision and reliability, gearbox manufacturers ensure that their products are safe for use in the production of industrial machinery. They are also used in office machines and medical equipment. However, the automotive gearbox market is becoming increasingly competitive.
editor by Cx 2023-07-11
China 2022 hot sales wood cnc router saw blade cutting atc cnc router machine price with Good quality
Condition: New
Range of Spindle Speed(r.p.m): 0 – 24 various signs, trademarks and other materials.3. Metal Industry: Aluminum, copper soft metal material cutting and drilling. Our Advantages After Service of CZPT CNC Router:1. We will supply the wood cnc router with training video and user’s manual in English for installing, operation, maintenance and trouble-shooting, and shall give technical guide by remote,such as TeamViewer, E-mail, Telephone, Mobile, WhatsApp, Skype, 24/7 online chat, and so on, when you meet some problem of installation, operation or adjusting. (Recommended) 2. You can come to our laser machine factory for training.We will offer professional guidance. Direct and effective face-to-face training. Here we have assembled equipment, all sorts of tools and testing facility. Training Time: 3~5 days 3. Our engineer will do a door-to-door instruction training service at your local site. Warranty for Saw CNC Router Machine: 1. 3 years for the whole machine, laser device 18 months, chiller 12 months, lens/mirror/nozzle without warranty.2. Long life-time maintenance, after-sale department will offer 24/7 English online support.3. Except the damage artificially, we are responsible for offering the fittings free of charge during warranty.4. After the warranty period expired, the buyer only need to pay the actual maintenance cost.5. Certificate support: CE, High Pressure Push And Pull Type Hydraulic Quick Coupling SGS. Packing Detail:1).Outside package: Standard marine export plywood case.2). Inner package: Stretchy film and plastic film for humidity.3). CNC router achine packing size:3850*2150*2120mm ,GW: 1900kgShipped in 20-25 working days after payment. 1) CNC Router machine has been adjusted and test 48 hours before delivery.2) English software, User manual and detailed installation & training video in USB Our Company:HangZhou TechProCNC Machinery Co., Ltd, Since 2007, it’s a high-tech enterprise producing CNC machine, focusing on the research and development and sales of industrial CNC products, Located in HangZhou city (the hometown of CNC Machinery in China) ,has been steadily developing more than 10 years. TECHPRO has established 3 mode factories with more than 18 automation, high precision processing equipment in China. With a total construction area of 8,500 square meter, it have more than 100 well-trained workers, include 15 domestic and international after-service engineers,60 assembly workers etc. TECHPRO adheres to the motto of “customer first, service first”. we believe in the spirit of enterprise “cooperation, win-win, appreciate and share “, and continue to attract top talents and precision laser technology to join us, Mother’s Day Gift 18K Gold Love Necklace Stainless Steel Zircon Clavicle Chain Necklace For Mother Day TECHPRO is a leading CNC equipment manufacturer in China and has launched 10 series products with an annual production capacity of 1,120 sets. With advanced CNC technology, perfect quality management system and convenient after-sales service in the network of mainland China and global markets. If you are interested in any of our products or would like to discuss a custom order,please feel free to contact us. We are looking CZPT to forming successful business relationships with new clients around the world in the near future.
The Different Types of Gearboxes
There are many different types of gearboxes. Some brands have more than one type. In this article, we’ll discuss the planetary gearbox, the worm reduction gearbox, the shaft mounted gearbox, and the one speed gearbox. This article will also help you determine which type of gearbox is best for your vehicle. And don’t worry if you don’t know the terminology yet. We’ll explain each type in detail so that you know what you’re getting yourself into.
Planetary gearbox
Planetary gears have many advantages. The multiple gears in a planetary gearbox mesh simultaneously during operation. As such, they provide high efficiency and transmit high transmittable torque. These gears are widely used in various industries and are resistant to high shock loads and demanding conditions. CZPT is one of the companies that offer planetary gearboxes. Its products do not require special tools for assembly, and its scalable design minimizes safety stock.
Among the numerous benefits of planetary gearing is its compactness and lightweight. As such, it is suitable for wide applications with space and weight constraints. However, to truly appreciate its benefits, it is necessary to understand its mechanisms. Here are some of the most common details about planetary gearing:
The planetary gearbox has two mounted gears: an input shaft and an output shaft. Each gear has multiple teeth that are attached to a carrier and rotate with the input shaft. The carrier is connected to the output shaft. A planetary gear is mounted on both gears via a carrier. The carrier rotates in order to drive the planetary gear. The sun gear is often the input gear. The other gear is called the outer gear.
Planetary gearboxes are highly customizable. The size, mounting, and housing options vary, as do the reduction ratios and input speeds. Different types can be manufactured for different applications and include options such as electrical or mechanical preload. The final design of a planetary gearbox can be highly customized, based on the specifications of the application. By combining engineering excellence and ongoing innovation, planetary gearboxes provide years of trouble-free operation.
A planetary gearbox can be either an electric motor or a manual one. The latter has more features than the former, and can be used in applications where space is an issue. The primary features of a planetary gearbox include its backlash, torque, and ratio. Secondary features include noise, corrosion resistance, and construction. A planetary gearbox is a highly versatile gearbox that can drive anything from simple machinery to advanced electrical systems.
Worm reduction gearbox
The global worm reduction gearbox market report compiles key insights from the industry to help you improve your business strategy. This report will help you create a comprehensive business document that will enhance your company’s competitive edge. To obtain this report, visit our website now! Read our latest report to find out what you can expect from the global worm reduction gearbox market. Alternatively, request a sample copy for more details. Here is a sneak peek of the report:
Worm gears are made with different thread counts and are usually not matched with the CZPT standard. In general, a single thread worm should be used with a single thread worm. Worm gears have either right or left threads, and their thread count will be different as well. This type of gear is used to reduce the speed of a rotating shaft. The speed reduction ratio will be about 50 percent if the worms have the same thread count as the CZPT gears.
The standard gear set transfers power at the peak load point of a tooth, called the pitchline. The worm gear moves slowly against the wheel’s metal surface. The worm gear is also more complex than the standard gear because the worm is sliding rather than rolling. Worm gears are hard to lubricate. Moreover, the sliding contact between the gear and worm increases the complexity of the gear set. They can be a great solution for applications where noise is a significant factor.
The axial pitch and circular pitch of the worm are equal. The ratio of these two indices determines the speed of transmission. For a worm reduction gearbox to work, the axial pitch and the circular pitch must match. The pitch angle of a worm can either be left-handed or right-handed. The lead of a worm is the distance one thread travels in one revolution. The lead angle is the angle tangent to the thread helix of the cylinder’s pitch. When a worm mesh is reversed, the majority of the mesh will be on the receding arc.
Worm gears generate more heat than their counterparts, so it is important to choose a worm reduction gearbox carefully. You will want to choose the material and amount of lubricating oil carefully. Worm gears are generally made of tin bronze. The paired worms are hardened to HRC45-55. In general, they are durable, lasting up to ten years. But they will wear out – and they wear out – so you may want to consider some other factors.
Shaft-mounted gearbox
Shaft-mounted gearboxes are designed for a variety of mining and quarry applications. Their high reliability and low maintenance make them an excellent choice in these types of applications. Shaft-mounted gearboxes also feature an optional backstop device that prevents the unit from rotating in one direction. This makes them an excellent choice for applications where alignment accuracy is an issue. Here are some of the benefits of using a shaft-mounted gearbox:
Shaft-mounted gearboxes are typically constructed of aluminium, and come in sizes ranging from 050 to 125. They feature a variety of reduction ratios and ensure optimum efficiency in all operating conditions. New S series sizes, 140 and 150, extend the application range of shaft-mounted gearmotors. They are both backed by a two-year warranty. For even greater peace of mind, Shaft-mounted gearboxes are available with a range of warranty options.
The most common applications for a Shaft-mounted gearbox include traction-driven applications where a low-speed shaft is required for operation. They also are suitable for applications without a foundation, where the motor is mounted next to the reducer. To prevent the gear drive from rotating, a torque arm is attached between the motor and the shaft. Small-sized shaft-mounted gear drives are usually made without motor mount kits, which can make them an excellent choice for conveying light loads.
Another important feature of a Shaft-mounted gearbox is its mounting position. The reduced motion through the drive is redirected through the shaft, creating additional forces. These additional forces can affect the performance of the gearbox, causing vibrations and noise. Consequently, it is important to replace worn or damaged belts on a regular basis. Further, shaft-mounted gearboxes can be affected by problems with other components and amplify vibrations.
1 speed gearbox
CZPT Group Components produces one speed gearboxes. These transmissions are produced in the CZPT Group’s Kassel plant. They are compact and robust, and are designed for easy integration. The Bosch Rexroth GD1 one-speed gearbox is easy to install horizontally or vertically. The Plug and Drive system integrates the gearbox with the existing cooling system. There are many other benefits to this gearbox.
With an ID.3 electric drive motor, the maximum torque is delivered at 16,000 rpm. This single-speed transmission offers high power density and excellent noise-reduction, making it ideal for electric vehicles. The e-drive motor is extremely quiet and requires precision manufacturing. The e-drive motor also enables a wide range of driving conditions. It can reverse when needed, and reaches its maximum speed at 16,000.
The single-speed gearbox is a standard feature on most electric vehicles. Some electric vehicles, such as the Porsche Taycan, will be equipped with a two-speed gearbox. This gearbox offers more top speed and range, but it is more complex than a standard single-speed gearbox. CZPT doesn’t need to add complexity to its electric vehicles. After all, a 355 horsepower family wagon is not likely to need a dual-speed gearbox.
In addition to simplifying the transmission, the patent claims also address improvements in structural design. Fig. 5 shows a schematic representation of a transmission 50′, wherein gear sets Z1 and Z4 are exchanged between partial transmissions. This switch matrix also reflects the synchronized gears and lastshelf gears. Hydraulically betatigte Lamellenkupplungen (HBA) also form a last-shelf gear.
Another advantage of the patent claim is that it offers numerous functional freedoms, which is especially valuable in the design of an automobile. One of the patent claims identifies a tosatzlicher middle gear that allows a driver to switch between second and third gears, with a single gearbox. In a conventional one-speed transmission, the tosatzlicher middle gear is attached to the second and first part gearbox. The latter has a second and third gear.
editor by Cx 2023-07-11
China manufacturer CZPT 173/200/225/250/280/315/330/375 Rubber Plastic Machine Helical Gear Reducer CZPT Extruder Gearboxes Factory Price wholesaler
Product Description
Product Description
ZLYJ gearbox series are transmission devices, which are specially designed for single-screw extruder with high precision, hard gear surface, accompany with thrust. Adopting the technical specifications stipulated in JB/T9050. 1-1999, all CZPT gearboxes are designed accordingly.
Product Parameters
Detailed Photos
Machine Parts
Name: High Quality CZPT Gearbox
Original: China Gear material: high alloy steel low carbon (20CrMnTi)The interface is hardened, precision-ground and hard-chrome-plated to 870HV hardness and Ra 0.8-1.6µm roughness, so the shaft-seal is super hard, resists wear and corrosion, and very durable.
Main Features
Made of carburizing steel (Forging), go through normalization heat treatment for forged carburizing steel; and gear faces are also nitride-treated to at least 60HRC hardness for optimal rigidity and carburizing depth 0.8-1.1MM and wear resistance.
Single Screw Extruder Gearbox
Our CZPT gearbox for single screw extruder adopts high strength alloy steel material and the gear is of high accuracy. It is less
noisy, work quietly and smoothly. So it is a longer service life.
Gearbox casting body
1. we prepare enough casting body in our workshop to guarantee the delivery time.
2. this is our new gearbox casting body design.
3. fast delivery time and high quality
Heat treatment furnace
We have own heat treatment for the gears and gearshaft, so it’s easy for us to control the quality and the quality is more gurantee.
Packaging & Shipping
1)Packing: Wrapped up by film in wooden cases
2)Port Departure: HangZhou Port
3)Delivery time: 25 working days CZPT receipt of 30% deposit(days based on your quantity)
We use strong plywood or wooden case for all our products.
FAQ
Q1. Are you a trading company or a manufacturer?
We are a BSCI&ISO-9001 certificated manufacturer.
Q2. Can I place the customized order for different sizes, colors, materials,packings….?
Yes, all the customized orders are welcomed.
Q3. Could I get a QC report before delivery?
Yes, the specific QC reports will be sent to you before delivery.
Q4. Can I get a lower price if I place a larger order?
Yes, the price will be modified according to your order quantities.
| After-sales Service: | Good After-Sales Service |
|---|---|
| Warranty: | One Year |
| Standard: | DIN, ASTM |
| Technics: | Casting |
| Feature: | Corrosion Resistance |
| Material: | Metal |
| Customization: |
Available
| Customized Request |
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Helical Gearbox
Using a helical gearbox can greatly improve the accuracy of a machine and reduce the effects of vibration and shaft axis impact. A gearbox is a circular machine part that has teeth that mesh with other teeth. The teeth are cut or inserted and are designed to transmit speed and torque.
Sliding
Among the many types of gearboxes, the helical gearbox is the most commonly used gearbox. This is because the helical gearbox has a sliding contact. The contact between two gear teeth begins at the beginning of one tooth and progresses to line contact as the gear rotates.
Helical gears are cylindrical gears with teeth cut at an angle to the axis. This angle enables helical gears to capture the velocity reversal at the pitch line due to the sliding friction. This leads to a much smoother motion and less wear. Moreover, the helical gearbox is more durable and quieter than other gearboxes.
Helical gears are divided into two categories. The first group comprises of crossed-axis helical gears, commonly used in automobile engine distributor/oil pump shafts. The second group comprises of zero-helix-angle gears, which do not produce axial forces. However, they do create heat, which causes loss of efficiency.
The helical gearbox configuration is often confounded, which results in higher working costs. In addition, the helical gearbox configuration does not have the same torque/$ ratio as zero-helix angle planetary gears.
When designing gears, it is important to consider the effects of gear sliding. Sliding can lead to friction, which can cause loss of power transmission. It also leads to uneven load distribution, which decreases the loadability of the helical planetary gearbox.
In addition, the mesh stiffness of helical gears is commonly ignored by researchers. An analytical model for the mesh stiffness of helical gears has been proposed.
Axial thrust forces
Several options are available for axial thrust forces in helical gearboxes. The most obvious is to use a double helical gear to offset the force component. Another option is to use a thrust bearing with a lower load carrying capacity. This becomes a sacrificial component.
In order to transmit a force, it must be distributed along the contact line. This force is the sum of tangential, radial and axial force components. All these components must be transferred from the source to the output. This is a complex process that involves the use of gears.
The axial force component must be transferred through the gears. The resultant force is then divided into orthogonal components and divided into the thrust directions. The radial force component is from the contact point to the driven gear center.
The axial force component is also determined by the size of the gear’s pitch diameter. A larger pitch diameter results in a greater bearing moment. Similarly, a larger gear ratio will produce a higher torque transmission.
It should be noted that the axial force component is only a small part of the total force. The normal force is distributed along the contact line.
The double helical gear is also not a perfect duplicate of the herringbone gear. It has two equal halves. It is used interchangeably with the herringbone gear. It also has the same helix angle.
Reduced impact on the shaft axis
Increasing the helix angle of a gear pair will reduce resonance effects on the shaft axis of a helical gearbox. However, this will not reduce the overall vibration in the gearbox. In fact, it will increase the vibration. This can lead to serious fatigue faults in the drive train.
This is because the helix angle has an effect on the contact line between two teeth. As the helix angle increases, the length of the contact line decreases. In addition, it has an effect on the normal force and curvature radii of the teeth. The pressure angle also affects the curvature radii.
Helical gears have several advantages over spur gears. These advantages include: lower vibration, NVH (noise, vibration and harshness) characteristics, and smooth operation under heavy loads. They also have better torque capability. However, they produce higher friction. They also require unique approaches to control their thrust forces.
The first step in reducing resonance effects is to regulate the meshing frequency of the helical gear stage. This can be done by varying the shift factors in the gear. If the shift factors are too large, then the gear will experience resonance effects. The helix angle is also affected by the gear’s shift factors. It is therefore important to control the gear’s geometry in order to reduce the resonance effects.
Next, the effects of the web structure and rim thickness on the root stress of the gear are examined. These are measured by strain gage. The results indicate that the maximum root stress is obtained when the worst meshing position is reached.
Quieter operation
Compared to spur gears, helical gears are much quieter in operation. This is due to their larger teeth. Aside from this, they have a higher load-carrying capacity. They also run smoother and have a higher speed capability. Helical gears are also a good substitute for spur gears.
The most significant parameter relating to noise reduction is the gear contact ratio. It ranges from below 1 to more than 10 and is determined by the number of teeth intersecting a parallel shaft line at the pith circle. It is also a good indicator of the level of noise reduction that helical gears provide.
In addition, helical gears have a lower impulse flexure than spur gears. This is because the contact point slides along the helical surface of each tooth. This also adds internal damping to the gear system.
While helical gears are less noisy than spur gears, they do have a high level of wear and tear. This can affect the performance of the gear. However, it is possible to improve the smoothness of the tooth surface by grinding. In addition, running the gears in oil can also help improve the smoothness of the tooth surface.
There are many industries that use helical gears. For example, the automotive industry uses them in their transmissions. They also are used in the agricultural industry. They are often used in heavy trucks.
Helical gears are also known to generate less heat and are quieter than other gears. They can also deliver parallel power transfers between parallel or non-parallel shafts.
Improved accuracy
Increasing the accuracy of a helical gearbox is the key to its operation and reliability. The accuracy of the gearbox is dependent on several features. Among the most important are the profile and lead. Moreover, the power requirements of a gear drive should be taken into consideration.
The profile is the most sensitive feature of a helical gear. If the profile is not symmetric, the gear will run with a noisy spur gear. In addition, the profile is also the most sensitive to lead.
A helical gearbox plays a key role in the power transmission of industrial applications. However, the heavy duty operating conditions make it susceptible to a variety of faults.
A helical gearbox’s performance depends on the accuracy of the individual gears. This is accomplished by minimizing the backlash. A common way to reduce backlash is to approach all target positions from a common direction. This approach also reduces transmission noise.
The accuracy of a helical gearbox can be improved by using a flexible electronic gearbox. This can reduce the degree of twist. Moreover, it can increase the accuracy of gear machining.
A helical gearbox with an electronic gearbox can increase the accuracy of twist compensation. It can also improve the linkage between B-axis, C-axis, and Z-axis. Moreover, the electronic gearbox will ensure the linkage relationship between Y-axis, Z-axis, and C-axis.
The accuracy of a helical Gearbox can be improved by calculating the position error of the gear train. Pitch deviation and helix angle deviation are two types of position error.
Reduced vibration
Using helical gearboxes can reduce vibration and noise. These gears are used in a variety of applications, including automotive transmissions. Moreover, these gears are quiet enough to operate in noise-sensitive applications.
Using CZPT software, three different gearbox housing designs are compared. The external dimensions and mass of each design are kept constant, but different quantities of longitudinal and transverse stiffeners are employed. The resulting models are then compared to experimental results. In addition, the free vibration response of these models is analyzed. The results are shown in Fig. 5.
In terms of noise reduction, the cellular model produces the lowest sound pressure level. However, the cross model produces the higher sound level. The cellular model also produces better peak to peak results.
The input-stage gear pair is the power source of the output-stage gear pair. The output-stage gear pair’s vibration is also studied. This includes a phase diagram and a frequency-domain diagram. The influence of the driving torque and the pinion’s velocity on the vibration is studied in a numerical manner. The time evolution of the normal force and the lubricant stiffness is also studied.
The input-stage pinion modification reduces the input-stage gear pair’s vibration. This reduction is achieved by adding dual bearing support to the input shaft.
editor by CX 2023-04-26
China Zlyj 173/180/200/225/250/280/375 Helical Gear Speed Reducer Soap Extruder Gearboxes for Plastic Extrusion Machine Factory Price bevel helical gearbox assembly
Solution Description
Item Description
ZLYJ gearbox series are transmission units, which are specifically designed for solitary-screw extruder with large precision, challenging gear surface area, accompany with thrust. Adopting the technical specifications stipulated in JB/T9050. 1-1999, all CZPT gearboxes are designed appropriately.
Solution Parameters
Thorough Pictures
Device Parts
Identify: Higher Quality CZPT Gearbox
First: China Gear material: high alloy metal low carbon (20CrMnTi)The interface is hardened, precision-floor and challenging-chrome-plated to 870HV hardness and Ra .8-1.6µm roughness, so the shaft-seal is super hard, resists put on and corrosion, and quite tough.
Principal Features
Manufactured of carburizing metal (Forging), go by way of normalization warmth remedy for solid carburizing steel and equipment faces are also nitride-handled to at the very least 60HRC hardness for best rigidity and carburizing depth .8-1.1MM and use resistance.
Solitary Screw Extruder Gearbox
Our CZPT gearbox for solitary screw extruder adopts large power alloy steel material and the gear is of high accuracy. It is much less
noisy, perform quietly and effortlessly. So it is a more time provider existence.
Gearbox casting physique
one. we get ready ample casting body in our workshop to ensure the supply time.
two. this is our new gearbox casting physique design.
3. rapidly shipping and delivery time and higher quality
Heat remedy furnace
We have own warmth therapy for the gears and gearshaft, so it’s effortless for us to manage the top quality and the quality is much more gurantee.
Packaging & Delivery
1)Packing: Wrapped up by movie in picket cases
2)Port Departure: HangZhou Port
three)Delivery time: 25 working times upon receipt of 30% deposit(days based on your quantity)
We use sturdy plywood or picket circumstance for all our goods.
FAQ
Q1. Are you a investing firm or a producer?
We are a BSCI&ISO-9001 certificated maker.
Q2. Can I area the tailored order for various sizes, colours, materials,packings….?
Yes, all the personalized orders are welcomed.
Q3. Could I get a QC report prior to shipping?
Indeed, the distinct QC reports will be despatched to you prior to delivery.
This fall. Can I get a lower price if I spot a more substantial get?
Of course, the value will be modified in accordance to your get portions.
| To Be Negotiated | 1 Piece (Min. Order) |
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| After-sales Service: | Good After-Sales Service |
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| Warranty: | One Year |
| Standard: | DIN, ASTM |
| Technics: | Casting |
| Feature: | Corrosion Resistance |
| Material: | Metal |
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| Customization: |
Available
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| To Be Negotiated | 1 Piece (Min. Order) |
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| After-sales Service: | Good After-Sales Service |
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| Warranty: | One Year |
| Standard: | DIN, ASTM |
| Technics: | Casting |
| Feature: | Corrosion Resistance |
| Material: | Metal |
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| Customization: |
Available
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Helical Gearbox
Depending on the helical gearbox, it can be either Crossed-axis or Inline. Basically, helical gearboxes are composed of a set of toothed gears that mesh with other toothed parts to transmit torque and speed to other parts of the machine.
Right angle helical gearboxes
Choosing the right angle gearbox can be difficult. This is because the design and specifications will depend on the type of application. The right gearbox can make or break the efficiency of the system. For example, a right angle gearbox will need to be corrosion resistant if it is used in a washdown application. It may also require special grease for use in cold temperatures.
There are many different types of right angle gearboxes. The types include worm, hypoid, and spiral bevel gearboxes. The most common are worm gearboxes. These are a great option for applications that need high torque and power. However, they are not as efficient as spur gears.
Helical gearboxes are ideal for heavy-duty industrial applications such as conveyors, blowers, and elevators. They are quiet and have better speed capabilities than spur gears. They can handle larger loads because of their gradual engagement. They are also capable of adjusting the rotation angle by 90 degrees. They are also more efficient at high speeds.
Spiral bevel gearboxes require more precision to manufacture. They are also more expensive to produce. This is because the teeth need to be drilled and shaped to fit the shafts. The gearbox needs to be designed with tight tolerances and requires basic lubrication. Its operating cycle is long.
Helical gearboxes can be used in conjunction with other gearboxes. For example, the output shaft may be a hollow shaft, or it may be designed with dual counter-rotating shafts. They can also be designed to operate in either a clockwise or counter-clockwise direction.
Right angle gearboxes are ideal for high-speed applications. They require less maintenance than other industrial components. They may require corrosion resistant plating or stainless steel shafts. If you are considering a right angle gearbox, check with a distributor to see what types of products are available. A representative will be able to help you with installation. They may also offer custom gearbox solutions to fit your needs.
A gearbox is made up of four main components. These components include the input shaft, the output shaft, the gear, and the backlash.
Crossed-axis helical gears
Normally, helical gearboxes are used to increase torque between two rotating shafts. Compared to other types of gearboxes, helical gearboxes offer greater speed and power carrying capacity. They are also quieter and smoother in operation. These gearboxes are used in many industries such as food processing, plastic, rubber, and oil industries. These gears also have the advantage of being cheaper than spur gears.
These gears are designed with special teeth that are positioned at an angle to the face of the gear. As they rotate, the teeth engage gradually. They have longer teeth, which allow them to carry heavy loads. The contact area also increases as the gears rotate.
A cross axis helical gearbox is one of the most common types of gearboxes. This gearbox has an advantage over spur gears, since it uses bearings to support the thrust load. It can also adjust the rotation angle by 90 degrees. These gearboxes are typically used to drive automobile oil pump/distribution shafts. They are also used to drive blowers. They have a large thrust force.
The cross axis helical gearbox has the advantage of using bearings to support the thrust load. However, it also has the disadvantage of using a large amount of bearings. In addition, these gears are not suitable for speed reduction beyond 1:2.
Thermoplastic crossed axis helical gears are a convenient solution for high volume applications. These gears are self-locking and offer high torque. These gears are also very durable. They are also available in a variety of configurations and sizes. They are used in a wide range of industries, including the textile industry. The output torque of these gears is also very high.
Crossed helical gears are also used to transmit motion and power between perpendicular but non-intersecting shafts. To achieve this, two mating helical gears must have the same helix angle, pressure angle, and normal pitch. They should also be mounted on perpendicular but non-intersecting, parallel shafts.
To calculate the real radial pitch of a gear, the angle of cut is measured. The gear teeth are then cut at an angle to the face of the gear. The helix angle is also measured.
Inline helical gears
Unlike spur gears, helical gears have a large surface contact and are characterized by low noise and large torque. Moreover, helical gears also have a high degree of meshing performance. They are also compact and durable.
As the name suggests, helical gears are produced using hard steel teeth. They are also hobbed to ensure smooth running and accurate surface finish. In addition, all gearing is ground for increased efficiency.
Inline helical gearboxes are used in a number of applications, including waste water systems and in solvent extraction. They are also used in industries like power plants and food & tobacco. They have good efficiency and are low in cost. They also have interchangeability and high durability. They can be installed in a single piece aluminum alloy housing. They can also be foot mounted or flange mounted. They are available in single stage and three stage constructions.
Helical gearboxes are typically used in high-load applications, such as in cement and waste water systems. They are also suitable for industrial applications, including in manufacturing. They are also used in applications where there is a large speed variation range. They are suitable for a wide temperature range, from -10 degC to 40 degC.
A helical gearbox has a high degree of interchangeability, and can be installed with a wide range of motors. They are also available in flame proof versions. They can also be supplied with an integrated output flange. They have standard IEC inputs, making them easy to install and operate. They also have a removable inspection cover, which allows periodic inspection of gearing. They can also be supplied with integral mounting bases.
The transmission ratio of helical gearboxes is finely graded to meet different working conditions. They also have an output torque that ranges from 1.4-250. They are also available in a modular model, which allows them to be produced in an economical manner. They can also be installed with a standard IEC input, which makes them easy to fit with any IEC motor. They also have a permanent nameplate, which indicates the ratio and the output torque.
Helix angle
Using a helical gearbox is a more economical and efficient way of creating a gearbox. It is also beneficial for production because it allows for more interchangeable components. It can also be used in the oil and plastic industries. It has advantages over conventional gears because it runs quieter.
The helical gearbox is a type of gearbox that uses a helical cut on the teeth of the gears. It carries more surface contact than conventional gears, which increases the power carrying capacity. It is also more durable and quieter than conventional gears.
The helical gearbox is generally used in enclosed gear systems because it allows for higher tooth overlap and smoother performance. It also eliminates thrust forces. The helical gearbox can be made of two helical sections that are close together. It is common to use double helical gearboxes in enclosed gear systems. The gears can be ground and hardened.
The radial pitch of helical gears is about eight millimeters. In the helical gearbox, the radial pitch of the gears is the same as the pitch of the spur gears. Using the same tooth cutting tools, it is possible to make helical gears more economically.
The pitch of the helical gearbox will vary with the helix angle. Typically, the helix angle is between 15 and 30 degrees. The pitch will also change with the number of teeth in the spur gear. The pitch will increase when the number of teeth increases.
The pitch is also affected by the pressure angle of the tooth. The pressure angle affects the normal force and curvature radii. The length of the helical gear contact line decreases as the pressure angle increases. This can also be seen when considering contact on the tooth surface. The helix angle is also important when calculating the forces between the helical gears.
It is important to understand that helical gears generate axial forces within the gear-mesh. These forces need to be supported by bearings. They also generate heat. This heat is also detrimental to the efficiency of the gear. It can also cause power loss.
editor by czh 2023-01-08
China Professional Thigo Different Axis Yellow 2Tube Electrolux Singer Sharp CZPT LG CZPT Washing Machine Motor Gearbox Price Supplier For LG near me shop
After-sales Service Provided: Free spare parts, Guzuo AT090-FL T Type 90 Degree Spiral Bevel Double Output Right Angle Steering Gearbox For Gear Reducer Reductor 11 Ratio Return and Replacement
Warranty: 1 Year
Type: WASHING MACHINE PARTS
Application: Commercial, High Quality Differential 33301-60050 Gearbox Synchronous Gear input shaft,shaft mount gear box FOR CZPT Landcruiser hilux 4 Household
Power Source: Manual
Model Number: TG – 369
Product name: Washing Machine Gearbox
Material: PVC PP ABS
Port: HangZhou Port
Product Name:Washing Machine GearboxMouting Hole:8Customized Service:AvailableMaterial:PP PVC ABSShaft:30+5 mm
What Is a Gearbox?
A gearbox is the mechanical system of an automobile that allows a vehicle to change gear smoothly. This arrangement of gears is highly complex, which helps to provide a smooth gear change. In this article, we will explore some of the different types of gearboxes, including the Epicyclic gearbox, the Coaxial helical gearbox, and the Extruder helical gearing. These are three of the most common types of gearboxes used in automobiles.
Gearboxes
Gearboxes help drivers choose the appropriate gear for the conditions. A lower gear produces the least speed, while a higher gear gives the maximum torque. The number of gears used in a gearbox varies to meet different demands on the road and load. Short gearing provides maximum torque, while tall gearing offers higher top speeds. These features combine to improve the driveability of a vehicle. But what is a gearbox?
The gearbox has a slew of components, including the bearings and seals. Among these components is the gearbox, which is subjected to wear and tear due to metal-to-metal contact. As a result, gearboxes require close monitoring. Various tests are used to assess the condition of gears, such as corrosion and wear. Proactive tests emphasize wear, contamination, and oil condition. However, there are also proactive tests, such as the ferrous density test and the AN test, which monitor additive depletion and abnormal wear.
The separating force is a key factor for the design of a gearbox. The primary radial measurement point should be oriented to monitor normal forces. The secondary measurement point should be located in the opposite direction of rotation from the primary radial measurement point. The separating force generated by a helical gear set is called tangential force. The primary and secondary radial measurement points should be positioned so as to provide information about both normal and tangential forces.
Manual gearboxes are often manual. The driver can control the synchromesh by using a selector rod. This rod moves the synchromesh to engage the gear. Reverse gears are not synchromesh because they are used only when the vehicle is at a standstill. In older cars, the first gear often lacked synchromesh due to cost or lack of torque. Drivers could still use first gear with a double-declutch.
Coaxial helical gearbox
The R series rigid tooth flank helical gearbox features high versatility and good combination. They have a wide range of motor power and allow for fine classification of transmission ratios. The R series gearbox has several advantages, including high efficiency, long service life, and low vibration. This series of gearbox can be combined with a wide range of reducers and variators. Its size and high performance makes it an ideal choice for applications that require maximum torque and load transfer.
The main feature of a helical gearbox is that it presents a fixed velocity ratio, even if the center gaps are not perfectly set. This is sometimes referred to as the fundamental rule of gearing. A helical gearbox is similar to paper spur gears in terms of radial pitch, since the shafts in the helical gearbox cross at an angle. The center gap of a helical gearbox is the same for both the left and right-handed counterparts.
The EP Series is another popular model of a Coaxial helical gearbox. This series has high torque and a maximum reduction ratio of 25.6:1. It is an ideal choice for the plastic industry, and CZPT offers an extensive range of models. Their center distance ranges from 112 mm to 450 mm. The EP Series has several models with different center distances. In addition to high torque and efficiency, this gearbox has low noise and vibration, and it is easy to assemble and disassemble.
Another type of Coaxial helical gearboxes is the planetary gearbox. They have a high efficiency and power density. Unlike coaxial helical gearboxes, planetary gearboxes have an axis on the same direction as the output shaft. They are easy to integrate into existing drive trains. In addition, they are compact and easy to integrate with existing drive trains. For servo applications, they are another great choice.
Epicyclic gearbox
An epicyclic gearbox is a type of automatic gearbox used to drive cars. Its primary advantage is its compact design, and it is more reliable and efficient than manual gearboxes. It is comprised of a sun gear and two planetary gears, encased in a ring gear called the Annulus. This system is useful for drivers who need to shift gears frequently, as they will become tired if the gears are suddenly changed.
An epicyclic gearbox consists of three different types of gears: ring gear, sun gear, and annular ring gear. The ring gear is the outermost gear and has angular-cut teeth on its inner surface. It is used in conjunction with planetary gears to provide high-speed ratios to vehicles. The sun gear also reverses the direction of the output shaft. This helps reduce transmission error.
An epicyclic gearbox uses multiple planets to transfer power between the planets. This type of gearbox is lightweight and features a high power density. This gearbox has several benefits over a standard single-stage parallel axis gearbox, including multiple load paths, unequal load sharing, and phased meshing. Furthermore, epicyclic gearboxes require more complex transmission error optimisation than their counterparts, including more than one stage.
The objective of epicyclic gearbox research is to provide the lowest transmission error possible. The process includes an initial design and detailed specification. The system is defined by its load spectrum and required ratio. Deflections of the elastic mesh are calculated to understand their strength and how much energy the system can handle. Finally, micro-geometric corrections minimize transmission error. These improvements are crucial to the overall efficiency of an epicyclic gearbox.
Extruder helical gearing
The helix in an extruder helical gearing is fixed at an angle, enabling more interaction with the shaft in the same direction as it moves. As a result, the shaft and the bearing are in constant contact for a long period of time. Typically, extruder helical gearing is used in applications where there is low excitement, such as steel, rolling mills, conveyors, and the oil industry. The bevel gear train also plays a role in these applications.
The CZPT AEX extruder drive gear is specifically developed for this specific application. The gears are compact and lightweight and offer exceptional power density and a long service life. These extruder gears are highly reliable, and they can be used in a wide range of applications, including rubber processing, food production, and recycling plants. CZPT offers both standard and custom gearing for your extruder.
Another advantage of helical gearing is its versatility. Since the helical gearing teeth are inclined at a specific angle, they can be adjusted to meet the specific needs of a given application. These gears also have the advantage of eliminating noise and shock from straight teeth. Unlike other gearing types, they are able to achieve a wide range of loads, from small to large. These helical gears are very durable and are the best option for high-load applications.
In addition to this, asymmetric helical gears have increased flexibility, while asymmetrical helical gears have lower flexural stiffness. The ratio of teeth to the shaft has a positive effect on the strength of the gear. Furthermore, asymmetrical helical gears are easier to manufacture. But before you purchase your next extruder gear, make sure you know what you’re getting into.
1 speed gearbox
CZPT Group Components produces the one speed gearbox. It has the potential to make cars more efficient and environmentally friendly. The gear ratio of a car’s drivetrain is crucial for reaching maximum power and speed. Typically, a one-speed gearbox delivers a maximum of 200 hp. But the speed at which a car can reach this power must be high to get the full benefit from the electric motor. So, how can a one-speed gearbox improve the speed and torque of a car?
A one-speed gearbox is a mechanical device used to switch between second and third gears. It can include multiple gear sets, such as a shared middle gear for switching between second and third gears. It can also have an intermediate gear set that represents a switchable gear in both partial transmissions. The invention also includes a mechanism that makes it easier to change gears. The patent claims are detailed below. A typical one-speed gearbox may include two parts.
Generally, a one-speed gearbox will have up to seven forward gears, with each of these corresponding to a different speed. A one-speed gearbox can have five different gear sets and five different gear levels. It can have synchronized gear sets or last-shelf gear sets. In either case, the gears are arranged in a way that maximizes their efficiency. If the gears are placed on opposite sides of a car, the transmission may be a two-speed one.
CZPT Transmission specializes in the production of high-speed gearboxes. The company’s Milltronics HBM110XT gearbox machine is the perfect tool for this job. This machine has a large working table and a heavy-duty load capacity, making it a versatile option for many kinds of applications. There are also a wide variety of CZPT gearboxes for the automotive industry.
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| Specification | one.5-14oz |
| Voltage | 380V/50HZ |
|
EPTTing Area |
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| Peak | 70-145mm |
| MaXiHu (West EPT) Dis.mum Manufacturing Pace | 200 pcs/min |
| Air Strain | .6Mpa (Dry and clear compressed air) |
| Print Symbol | Indeed |
| Wall angle | forty deg |
| MaXiHu (West EPT) Dis.mum web width | 180mm |
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| EPTT | The normal deal is wood Scenario(Size: L*W*H). We will pack it in accordance to customer’s EPTT ask for.If export to Europe nations, the picket box will be fumigated. | ||
| EPTT Dimension | Circumstance 1 | Case two | |
| Szie | 2250mm* 1760mm* 1960mm | 1250mm* 1200mm*900mm | |
| Internet Bodyweight | 900 KG | 250 KG | |
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Q1. Are you investing company or maker?
A:We are producer,with much more than 20’years exploration and deveXiHu (West EPT) Dis.Hu (West EPT) Dis.ment.
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A:We have received the SGS and CE certificate for our EPTT.
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A: We can free supply some paper cup sample for top quality verify.And you only want to pay for categorical EPT.
Q5.When can I get the value?
A:We usually quotation in 24 hours following we get your inquiry.If you are extremely urgent to get the value, you should call us or tell us in your electronic mail so that we will reXiHu (West EPT) Dis.Hu (West EPT) Dis.d your inquiry precedence.
Q6. What phrases of payment you typically use?
A: By T/T, thirty% deposit and 70% ahead of shipping and delivery.
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we offer chromed bar and tubes for hydualic and pheumatic cylinders. our merchandise are marketing nicely in the American, European, South American and Asian markets. In 2000, EPG took the lead in getting ISO14001 surroundings administration certificate and thereafter handed the inspection of clean manufacturing and recycling financial system, winning the title of “Zhejiang Green Organization”.
1000T EPT Aluminium Die Solid for Automobile Areas
EPTT EPTT die-casting EPTTs are applicable to manufacture of car and bike components (engine cylinEPTTblock, cylinEPTThead, crankcase, hinged door handles, oil pan, EPTT housing, EPTT conclude cap, dashboard, and many others.), electric escalator handrail/steps, EPTT/road/railway/air/agricultural EPTTry, streetlights shells,potligEPTT shells, building material elements, furniture, EPT arts, copper arts, magnesium alloy items, non-ferrous metallic processed products and other die casting goods.
LH sequence of stXiHu (West EPT) Dis.Hu (West EPT) Dis.rd parameter table (one thousandT)
| Things | Device | Specification |
| EPT Operating Force | MPa | sixteen |
| Clamping Force | KN | 10000 |
| Place Among Tie Bars | mm | 930*930 |
| Tie Bar Diameter | mm | cent180 |
| Die Opening Stroke | mm | 800 |
| Injection Pressure(intensify) | KN | 775 |
| Plunger Start Length | mm | 300 |
| Injection Situation | mm | –250 |
| Plunger Diameter | mm | cent90—- cent110 |
| Injection Stroke | mm | 760 |
| EPTT Pressure (intensify) | MPa | 154/121/eighty one |
| EPTT Fiange Protrusion | mm | twenty |
| EPTT Fiange Diameter | mm | 200 |
| Max EPTT Area Under 40Mpa | CM2 | 2250 |
| lnjection Fat(Al) | Kg | fifteen |
| Die Height(Min–Max) | mm | four hundred~a thousand |
| Ejector Force | KN | 360 |
| Ejector Stroke | mm | 190 |
| EPT Capability | Kw | 37 |
| EPTT Dimensions (L*W*H) | m | 10*two.seven*3.3 |
| Referential EPTT WeigEPTT For EPTing | T | 45 |
| Oil EPTTnk Ability | L | 1600 |
We reserve the rigEPTT to make any technical advancement without having additional notice
Merchandise particulars
EPTry functionality and characteristics of EPTTEPTT Die EPTT EPTTs
1. EPTT proportional management (electrical regulation of force and flow, with a multi-stage pressure and velocity manage as effectively as low pressure die shut defense capabilities).
two. Twin circuit layout (air EPT and pressure creating are individually created without having mutual interference and fault incidence).
3. 4-phase (multi-stage) EPT system:
A.MaXiHu (West EPT) Dis.mum pace gt 8M/s (6M / s for those a lot more than 2000T), which can properly control the filling time and casting development, in addition to EPT braking and uniform acceleration EPT perform that can effectively avert flash and enable far more fleXiHu (West EPT) Dis.ble EPT process.
B.Minimal speed .1-.7M/s, which can be precisely controlled to stop air invasion from creating air entice.
C.Force creating time le15 M/s, which allows to alter force creating speed according to approach needs, strengthening the casting density with out creating solution distortion.
D.Dry cycle time is decreased by far more than fifteen% Oil pump flow raises by far more than 20% Cooler ability is enhanced by more than 100% Proportion of conforming finished products rise by 100% efficiency is enhanced by 20% as in contrast to the previous.
4. The internationally-favorable PLC male-EPTT interface control technique, casting solution information storage and checking capabilities, timely alarm in circumstance of abnormality, and elimination of huge quantities of defective products.
5. Distinctive static and dynamic overall performance with dual main-pulling products ensures 1-time formation of precise, challenging merchandise.
6. The EPT system employs European attract-bar framework with a assortment of choices for cEPTTr and eccentric EPT positions that supply effortless adjustment, higher precision, and applicability to different sophisticated molds.
7. Big-scale die-casting EPTT over 1600T utilizes EPT pumping implies which permits secure and quick alternative of huge molds.
eight. Impartial quick clamping method and EPT EPT EPTn EPT-kind mold heigEPTT changing mechanism are resistant to effect, providing EPTTer support lifestyle and fast manufacturing, with an output on a shift improved by over 15%.
9. Liquid nitrogen super minimal temperature installation method guarantees precision and proEPTTs services lifestyle of toggle areas.
ten. EPT high quality, large rigidity and put on resistant casting platen adopts finite factor evaluation style that brings even pressure distribution, small distortion and exact mould clamping.
11. Electrical central lubrication system supplies scheduled, quantitative lubrication and improves service lifestyle.
twelve. EPT and EPT elements are properly-acknowledged brand names created in Europe, Japan and EPTT EPTTiwan.
thirteen. Die-casting device island design and style offers various interfaces and application packages for a selection of EPTd EPTT peripheral gadgets.
fourteen, EPT system is composed of:The most EPTd uniform accelerated multistage EPT program in ten world
Our Support
Pre-EPT Services
* Inquiry and consulting assist.
* Sample screening support.
* See our Factory.
Soon after-EPT Support
* Coaching how to instal the EPTT, instruction how to use the EPTT.
* Engineers accessible to provider EPTTry overEPTT.
EPTT amp EPT
Authentication Certificate
Our Clients
FAQ
| Q: Are you buying and selling organization or maker ? | |
| Our edge is the manufacturing unit of production, export merchandise high quality, manufacturing unit immediate costs. | |
| Q:Why choose us? | |
| one.Our EPTT Successful, power saving, environmental protection,EPTT has been regarded by the national top quality supervision department. | |
| two.Our service has been identified by international clients. |
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EPG has set up a full set of good quality management method which is provided with innovative inspection and check tools. Our products are used in many fields. Each approach, every single area, each and every function in EPG is demanded to be completed one particular action subsequent yet another, cautiously and cautiously, from content variety, reformation to manufacturing add-ons, from factors heat treatment method to automated assembly, from quality handle to solution inspection and screening and from purchase dealing to following sales support. Prime Hat Purlin Roll Forming EPTT
EPT
Effective Width Tolerance: plusmn0.5mm
EPT Thickness:two.-3.0mm
The Size Of Tolerance: plusmn1(4m)
Applicable EPT:Galvanized Sheet(GI)
Inspection Thickness:2.0mm
Cold Roll Metal(CRC)
With produce energy 235Mpa-550Mpa
Work Follow
Decoiler #8594Leveling Unit #8594Pre-Punching ampCutting System #8594Roll Forming Program
#8594EPT Publish Cutter #8594EXiHu (West EPT) Dis.t Rack
EPTT Elements
5Tons EPT Decoiler: 1 established
EPT handle steel coil inner bore shrinkage and quit
Max. feeding width:600mm
Coil ID Variety:508 plusmn30mm,Outside the house Diameter:1500mm
Max capacity:5ton, motor:3KW, frequency pace handle
Pre-Punching amp Slicing Gadget
Roll Forming EPTT
Human body body created from H450 sort metal by welding
Side wall thickness: Q235 t22mm
Rollers created from Cr12 Steel,precision EPTTd,hard Chrome Coated
Shafts made from 45# steel,Quenching and tempering heat treatment method, hard chrome plating.Diameter= phi75/85mm,precision EPTTd
EPT amp EPT EPT about 19-stage to kind
Primary EPT=15KW ,Frequency speed control
Velocity EPTT motor:K collection
Merchandise pace:12-18m/min(IncXiHu (West EPT) Dis.Hu (West EPT) Dis. punching and slicing time)
5)EPT Publish Cutter
Submit to reduce, end to cutting,A few pieces sort of chopping blade design, no blanking
EPT motor: seven.5KW
Chopping tool material: Cr12MoV
6) PLC EPTT Method
EPTT The EPTtity And Slicing Size EPTTally
Enter The Manufacturing Knowledge(Production Batch,pcs,Length,and so forth.)On The Touch Monitor ,
It Can End The Creation EPTTally.
Merged With: PLC, Inverter, Contact Monitor, Encoder, etc
PLC: EPT (German model)/Schneider(French model)
Inverter: EPT (German manufacturer)/Schneider(French brand name)
7-Inch EPTT Contact Display:EPT (German brand)/Schneider(French model)
Encoder: Omron (Japan brand)
Swap Base, Show EPT, EPTT EPT, Intermediate Relay, AC Contactor,
Thermal Relay: EPT (German manufacturer)/Schneider(French brand name)
Air Swap: LG-LS(Korea manufacturer)
Cut-to-Duration Tolerance le plusmn1 mm
EPTT Voltage 24V
Soon after-Sale Provider
1. The warranty is 24 months after the customer EPTs the EPTT.
Inside the 24 months, we will courier the alternative areas to the client free of charge of cost
2. We offer you complex assistance for the entire life of our EPTTs
three. We can ship our technicians to set up and prepare the personnel in the clients’ factories with
additional EPT
Conditions Of EPT
one.Least order amount (MOQ): 1 Established
2.Delivery time: about forty five workdays
three.Port of loading: port of HangEPT
four.Type of payment: by T/T or by L/C
five.Export:to more than sixty nations around the world and locations, incXiHu (West EPT) Dis.Hu (West EPT) Dis. EPTTiwan, British isles, France, Singapore,
Greece, Australia, United states, MeXiHu (West EPT) Dis.co, Brazil, Chile, EPTTvia, Trinidad, Israel, Saudi Arabia, etc
EPTT Design
EPTT approach: Primary physique of EPTT is naked and covered by plastic movie(to defend of dust and corrosion),
loaded into container and steadily mounted in container suitable by metal rope and lock, ideal for EPTT-length transportation.
Making time: about sixty workdays following EPTd the EPT payment
Interval of Validity for Price tag: thirty times from quotation day
EPTT approach: with nude EPTT steadily fastened in a single forty toes container appropriate for
EPTT-length transportation
ABOUT US
HangEPT BMS EPT
EXHIBITION
Manufacturing unit
Quality IS OUR Society!
IF U ARE Fascinated OUR EPTTS
Make sure you Make contact with WITH ME!
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A lot more importantly, we make specific elements according to equipped drawings/samples and warmly welcome OEM inquiries. We are aiming to fulfill the needs of the clientele close to the globe.. EPG has been effectively licensed by ISO9002 Good quality Management System, ISO9001 Top quality Management Technique, API certificate, ISO/TS16949:2002 and ISO10012 measurement administration system. Two heads 1325 wooden engraving and slicing EPTT for sale
Attributes
1.3.0KW water cooling spindle, large precision. Vacuum desk or aluminium profile desk, higher precision rack EPT and oil lubrication technique
2.Handle Method—-stXiHu (West EPT) Dis.Hu (West EPT) Dis.rd is Mach3 controller, DSP/Ncstudio/Syntec for your select, DSP handle system,
(dsp controller is offline doing work, support carry on when EPTT/ toos filure)
3.Table Construction—-Aluminium profile/ EPT table/ blend of aluminium and EPT desk
instrument setting gauge
4.Stepper motor and leadshine EPTr make sure the mahcine large precise.
5.EPTTiwan TBI ball screw,make the mahcine working mre precise.
six.Artcam style software,simple run and learn.
EPTnical specification
| Description | Parameter |
| X,Y,Z Functioning Location | 1300mmx2500mmx200mm |
| EPTTble Dimension | 1450mm times2940mm |
| EPTTble Floor | Vacuum EPTTble Choice: T-slot EPTTble or Merged EPTTble |
| Frame | Thicker Welded Steel tube Composition |
| Spindle EPTT | three.0KW drinking water cooling spindle |
| Spindle Pace | -24000RPM |
| EPTs | 450B stepper motors ( four sets in whole ) |
| Driver | EPTshine or YAKO2811 EPTr |
| EPTT | X,Y AXiHu (West EPT) Dis.s: EPTcal Rack and Pinion Generate Z AXiHu (West EPT) Dis.s: EPTTiwan TBI ball Screw |
| EPTT XiHu (West EPT) Dis.hu (West EPT) Dis. Rails | EPTTiwan Hiwin EPT square XiHu (West EPT) Dis.Hu (West EPT) Dis. rail |
| Inverter | XiHu (West EPT) Dis.hu (West EPT) Dis. or EPT Inverter |
| Functioning Method | DSP management program |
| Comfortable Restrict change | Japan Omron limit |
| AC contactor | France Schneider |
| X,Y,Z Touring Positioning Precision | plusmn0.03/300mm |
| X,Y,Z Repositioning Precision | plusmn0.03mm |
| Max. Rapid Vacation Fee | 33000mm/min |
| Max. Functioning Speed | 25000mm/min |
| Max. EPTT Consumption | 3KW(Without having Spindle) |
| Functioning Voltage | AC380V/50Hz, 3Phs (Selection: 220V) |
| Command EPTuage | G Code |
| Personal computer Interface | USB |
| Flash Memory | 128M(U Disk) |
| Collet | ER25 |
| Software program Compatibility | Artcam OR Type3 Computer software |
| Managing EPT Temperature | – 45 Centigrade |
| Relative Humidity | thirty% – 75% |
| EPTT Dimension | 3300mm*2100mm*2300mm |
| N.W. | 1450KG |
| G.W. | 1680KG |
| Optional Parts | Spindle: Air cooling spindle or ATC spindle can be select |
| EPT and Driver: Servo system Japan: Yaskawa / Panasonic servo EPTT: EPTTiwan EPT servo |
|
| EPTT technique: NC EPTT/Syntec/mach3 | |
| Dust Collector | |
| Vacuum EPT | |
| Rotary Program | |
| Mist-cooling Program |
Principal configuration
Relevant materials of EPTT
| EPTs | Minimize | Engrave |
| Acrylic/PleXiHu (West EPT) Dis.glas/Perspex | Sure | Sure |
| Organic and natural board/Matte board/EPTT color plate | Indeed | Indeed |
| EPT/Bamboo/Veneer/MDF | Yes | Yes |
| Leather-based/Pig leather-based/Cow Leather-based/Sheep leather | Sure | Indeed |
| Fabric/Fabric/EPT | Sure | Sure |
| Wool Felt | Sure | Indeed |
| Paper/Cardboard/Chipboard press board | Indeed | Yes |
| Plastic Abs/PVC/rubber/plastic | Sure | Indeed |
| Ceramic/Tile/Marble/Stone/Granite/Tombstone | No | Of course |
| Fiber EPT crystal/Glass | No | Yes |
| Other people non-metallic resources | Of course |
Samples
EPT Items of EPTT
| MOQ | one established |
| Deal | StXiHu (West EPT) Dis.Hu (West EPT) Dis.rd Plywood Box |
| Delivery Phrases | FOB, CIF, EXW, Door to Door ect. |
| Shipping Time | fifteen doing work daEPTTafter getting payment |
| Payment Type | T/T, Paypal, Western EPT and others |
| EPT Capability | 200 sets/thirty day period |
| Port | EPTTngdao, EPTT. |
EPTT ampshipping:
Drinking water-evidence plastic movie package with foam defense in every single corner.
Reliable Seaworthy EPT Box Package with Metal Belt.
Save room as significantly as possible for container loading.
Assure amp Service of EPTT
Guarantee:
Two many years top quality guaranty, the EPTT with principal parts(excXiHu (West EPT) Dis.Hu (West EPT) Dis. the consumables) shall be transformed free of charge when if any difficulty during the guarantee period of time.
Service: ( Offer EPTT life technical assistance, 24h on the internet )
Ahead of sale:
We would alwaEPTTbe below to supply any data you need to have at the very first time,and give
expert tips according to your real needs for totally free
During sale:
We would deal with all the creation and transport affairs, soon after every thing is all set, we
would explain to you every thing goes nicely listed here
Following sale:
one) We would provide EPT Variation working handbook.
two) If you have any questions throughout using and mainXiHu (West EPT) Dis.Hu (West EPT) Dis., our engineers who could sEPT
extremely very good EPT would answer you on the internet or by phone calls.
three) EPTT guarantee is one yr. So if your EPTT has any unintended damages, we would
supply elements for totally free.
four) If your EPTT has big troubles if by any opportunity, our engineers would arrive there to debug
and repair.
five) Could be distant control if needed.
EPTT information:
EPTEPTTn Firm CNC EPT EPTT, Ltd is situated in EPTEPTTn town, ZheJiang province. We are a expert and good reputation company of CNC router,laser engraving EPTT, CNC plasma cutter, laser reducing EPTT, laser marking EPTT in EPTT to the new and eXiHu (West EPT) Dis.sting buyers that are EPT through the South America, Center EPT, SouthEPT Asia, Africa, Europe and other counties of the globe and the EPTTs has passed the EU CE SGS certificate.The aim of EPTEPTTn Firm CNC Router is to repeatedly update the technique, to aid our clients generate the ideal quality and high precision goods.
FAQ
Concern 1:How EPTT about the EPTT’s assure ?
Solution :2 many years
Query two:How about your right after services ?
Reply :EPTnical assist by phone, e-mail or MSN close to the clock.
Issue 3: How can we set up the EPTT?
Response :Pleasant EPT version handbook and operation video CD disk.
Issue four: How about the payment terms?
Solution:30% T/T for deposit, 70%T/T compensated just before shipping.
T/T, West EPT, Paypal
Question five: Do You Set up Cargo For The EPTTs?
Solution: Of course, pricey esteemed customers, for FOB or CIF price tag, we will arrange shipment for you.
For EXW price, consumers want to organize cargo by by themselves or their agents.