Product Description
F series gear reducer is 1 kind of parallel shaft helical gear reducer , which consist of 2 or 3 stageshelical
gears (relate to gear ratio) in the same case . The hard tooth surface gear use the high quality alloy steel ,the
process of carburizing and quenching, grinding ,which give it follow characters :Stable transmission ,low noise
and temperature ,high loading ,long working lift . Wide application ,specialize in Metallurgy ,Sewage treatment,
Chemical Industry , Pharmacy ,Agriculture equipment and Oil industry
Specifications:
1) Output speed: 0.6~1,571r/min
2) Output torque: up to 21700N.m
3) Motor power: 0.12~200kW
4) Mounted form: foot-mounted and flange-mounted mounting
Product Description
Product Advantages
F Series Gearbox Reducer |
|
Product name |
F series of the gearbox hollow shaft model F107 oil seal transmission gearbox reducer reduction |
Warranty |
1 years |
Applicable Industries |
Manufacturing Plant |
Weight (KG) |
50KG |
Customized support |
OEM |
Gearing Arrangement |
Helical |
Output Torque |
1.8-2430N.M |
Input Speed |
1440, 2800,960,750 |
Output Speed |
0.5 to 200 |
Place of Origin |
China |
Product name |
F Series Parallel Shaft Gearbox Reducer |
Application |
Hardened Tooth Surface |
Installation |
Horizontal Type |
Layout |
Coaxial |
Gear Shape |
Helical |
Production Capacity |
800-1500PCS /Month |
Type |
Gear Reduction Motor |
Color |
Blue,Sliver or Customized |
Packing |
Wooden Box |
F series Parallel Shaft Helical Gear Reducer
Helical gear hard tooth surface structure, 2 / 3 gear combinations can be selected to achieve the required speed ratio, with reinforced cast iron shell, high bearing capacity, can be matched with different types of motors, small size, light weight, large
torque, stable operation and low noise.
Our Advantages
Certifications
Hardness: | Hardened Tooth Surface |
---|---|
Installation: | Horizontal Type |
Layout: | Parallel |
Gear Shape: | Bevel Gear |
Step: | Single-Step |
Type: | Gear Reducer |
Samples: |
US$ 500/Piece
1 Piece(Min.Order) | |
---|
Installation and Alignment of Helical Gearboxes
Proper installation and alignment of a helical gearbox are essential to ensure its optimal performance and longevity. Here are the steps involved:
- Preparation: Gather all necessary tools, equipment, and safety gear. Ensure the work area is clean and well-lit.
- Mounting: Position the gearbox on the designated mounting surface and secure it using appropriate bolts. Follow the manufacturer’s guidelines for mounting torque and procedures.
- Shaft Alignment: Use precision tools such as dial indicators to align the input and output shafts. Achieving accurate shaft alignment minimizes stress on the gears and bearings.
- Bolt Tightening: Gradually and evenly tighten the mounting bolts, ensuring the gearbox remains properly aligned. Refer to torque specifications provided by the manufacturer.
- Lubrication: Fill the gearbox with the recommended lubricant according to the manufacturer’s specifications. Proper lubrication is crucial for reducing friction and wear.
- Alignment Check: After tightening the bolts, recheck the shaft alignment to ensure it hasn’t shifted during the tightening process.
- Run-In Period: Gradually introduce load to the gearbox to allow the gears to seat properly. Monitor the gearbox for any unusual noises, vibrations, or temperature changes during this period.
- Final Checks: Verify that the gearbox operates smoothly, without excessive noise or vibrations. Monitor the gearbox’s temperature during operation to ensure it remains within recommended limits.
- Regular Inspection: Schedule periodic inspections to check for any signs of wear, misalignment, or leakage. Address any issues promptly to prevent further damage.
It’s important to follow the manufacturer’s installation and alignment guidelines specific to the helical gearbox model you’re working with. Improper installation and alignment can lead to premature wear, reduced efficiency, and potential failure of the gearbox.
Handling Shock Loads and Sudden Changes in Torque in Helical Gearboxes
Helical gearboxes are designed to handle a range of operational conditions, including shock loads and sudden changes in torque. The helical design of the gears, which have slanted teeth that engage gradually, helps to distribute forces more evenly across the teeth compared to straight-cut gears. This design characteristic contributes to the gearbox’s ability to withstand sudden changes in torque and shock loads.
The gradual engagement of the helical teeth results in smoother and quieter operation, reducing the impact of abrupt torque changes. The slanted teeth also allow for more gradual transmission of force, which helps in dampening vibrations and minimizing stress concentrations that can occur in high-impact situations.
However, while helical gears are better suited for shock loads compared to straight-cut gears, it’s important to note that extreme shock loads or sudden torque changes can still impact the gearbox’s components over time. Manufacturers often take factors such as application requirements, load profiles, and anticipated shock loads into consideration when designing helical gearboxes to ensure reliable and durable performance.
Additionally, using appropriate lubrication and maintenance practices can further enhance the gearbox’s ability to handle shock loads and sudden torque changes. Regular inspection and timely maintenance help identify and address potential issues before they lead to component failure.
Limitations and Disadvantages of Helical Gear Systems
While helical gear systems offer numerous advantages, they also come with certain limitations and disadvantages:
- Axial Thrust: Helical gears generate axial thrust due to the helix angle of the teeth. This thrust can cause additional load on bearings and may require additional measures to counteract.
- Complex Manufacturing: The manufacturing process for helical gears is more complex than that of straight-toothed gears, which can lead to higher production costs.
- Axial Length: Helical gears require more axial space compared to spur gears with the same gear ratio. This can be a limitation in applications with space constraints.
- Sliding Contact: Helical gears have sliding contact between their teeth, which can result in higher friction and more heat generation compared to rolling contact gears.
- Efficiency: Although helical gears are generally efficient, their efficiency can be slightly lower than that of some other gear types, especially at high speeds.
- Complexity in Gearbox Design: The inclination of helical gear teeth introduces additional complexity in gearbox design and alignment.
- Reverse Thrust: In some cases, reverse thrust can occur when helical gears are subjected to high axial loads, leading to undesirable effects.
It’s important to consider these limitations and disadvantages when selecting gear systems for specific applications. Despite these challenges, helical gears remain a popular choice in various industries due to their benefits and overall performance characteristics.
editor by CX 2023-10-08
in Guwahati India sales price shop near me near me shop factory supplier High Quality Large Module Heated Grinding Gear for Heavy Machinery manufacturer best Cost Custom Cheap wholesaler
Our AdvantagesProducts Huge quantity in Inventory, No MOQ required We comply with all the worldwide standards, these kinds of as ISO9001 and TS16949 standards. Advanced thermo remedy products, this sort of as network warmth treatment oven, multi-use thermo treatment method oven, and so on. The group has taken part in the making and revising of ISO/TC100 international chain common a number of several years in accomplishment and hosted the sixteenth ISO/TC100 Global annual meeting in 2004.
EPTT EPTT EPT EPTT, Ltd. was estabEPTTd in 1996. The organization headquarter locates in HangEPT, EPTT Province, which is known as the birthplace of EPTT’s shareEPTT economic climate. Our company is a provincial large-tech EPTTrprise integrating R amp D, producing and marketing EPTs for EPTTes utilised in vehicles and motorcycles and EPT EPTTs.
The firm’s EPTern EPTT park creation base handles an location of eighty,000 sq. feet with the stXiHu (West EPT) Dis.Hu (West EPT) Dis.rdization of the XiHu (West EPT) Dis.Hu (West EPT) Dis.den-like modern manufacturing unit plHangEPT and building. It is 1 of the top a hundred worldwide high-tech EPTTrprises, crucial EPTT EPTTrprises and taxpayers in HangEPT EPTT. It has received the honors of quotkey spine EPTTrprises at HangEPT EPTT degree quot and quotwell-identified trademarks in EPTTizhou EPTT quot. The company’s EPTT cEPTTr has been appraised as the EPT cEPTTr in EPTTizhou EPTT amount.
The company’s fixed assets have arrived at 200 million, with an yearly capacity of 12 million items. There are much more than 500 staff, with total professional tools such as car, rolling, shaving, grinding, warmth therapy and so on. Our firm has powerful EPT and EPT EPTT producing, studying and deveXiHu (West EPT) Dis.Hu (West EPT) Dis.ment abilities and owns much more than 400 sets of all varieties of gear, incXiHu (West EPT) Dis.Hu (West EPT) Dis. Germany, American and Japanese manufacturing and measurement tools.
The firm strives for survival by quality and adheres to the cultivation of main competitiveness. We has passed ISO 9001:2002 and ISO/TS16949:2009 high quality management program certification successively. It has excellent measurement and tests system, powerful good quality assurance capacity and powerful capacity of precision measurement, physical and chemical detection and metallographic examination.
The company’s quotEPTT quot EPT sells the country’s major OEMs. It is the crucial supporting manufacturing units and exceptional suppliers of well-known domestic EPTTrprises such as ZheJiang EPTT EPTT, HangEPT SAIC, ZheJiang SAIC, ZheJiang Lingong, EPTT Geely EPTT , EPTTcheng Suzuki, XiHu (West EPT) Dis.hu (West EPT) Dis. Revo EPT Sector, EPTgchai Group, EPTchai, HangEPTng EPTcycle and so on.
The organization adheres to the groundbreaking spirit of tough perform, truthful management and groundbreaking spirit, adheres to the business philosophy of quotsatisfying, innovating and surpassing quot, adheres to the administration coverage of quotpeople-oriEPTTd quot, emphasis on stimulating and mobilizing people’s initiative Enthusiasm and creativity to accomplish the widespread deveXiHu (West EPT) Dis.Hu (West EPT) Dis.ment of employees and EPTTrprises. Consciously acknowledge the maximum stXiHu (West EPT) Dis.Hu (West EPT) Dis.rds, go after large-stop high quality, meet up with consumer needs, and try for very first-course performance.
EPTT EPTs a skilled persona, assures that the image of specialist, top quality casts manufacturer, manufacturer occupies the market place deveXiHu (West EPT) Dis.Hu (West EPT) Dis.ment sample. Present day EPTT is just as the dawn of the millennium, frequently increasing, a lot more and a lot more dazzling, emitting charming mild.
Manufacture Capacity
good quality management
EPTT
one. EPT: can be customerized
2. OEM offered
We manufacture: spur EPT ,ring EPT ,helical EPT ,EPTT EPT, planetary EPTT
one. EPT: can be customerized
two. Processing: Solid, EPTTd, heat remedy, grinding
3. EPTT: OEM,can make higher-precision EPT and shaft,usually grade 6~ quality eight.
4. Can design and manufacture as per your drawing or sample
A Skilled on Drawing investigation, Assembly speaking about, software auditing, Laptop amp QC.
in As-Suways Egypt sales price shop near me near me shop factory supplier 45 Module Large Heavy Cast Girth Ring Gear for Kiln manufacturer best Cost Custom Cheap wholesaler
EPG has been efficiently accredited by ISO9002 Top quality Administration System, ISO9001 High quality Administration System, API certificate, ISO/TS16949:2002 and ISO10012 measurement administration technique. Possessing amassed precious expertise in cooperating with overseas clients, EPG has established up a complete set of good quality administration technique which is offered with sophisticated inspection and take a look at tools.
forty five Module Large /EPT Cast Girth Ring EPT for Kiln
EPTT amp forging capability
CITICHL is the casting amp forging cEPTTr in central-south EPTT, possessing 50t electric arc furnace, 60t EPTT ladle refining furnace, and 60t VD/VOD refining furnace, and many others. We can pour 350t liquid steel a single time and yields more than 200,000t of higher high quality liquid steel and can create the large top quality metal of a lot more than 260 steel grades such as carbon steel, structural alloy steel and the structural metal, refractory steel and stainless metal of EPTT requirement. The maXiHu (West EPT) Dis.mum weigEPTT of casting, grey casting, graphite solid iron and non-ferrous casting is 200t, 30t, 20t and 205t individually.
The business is the forging cEPTTr in central-south EPTT. It is very EPTTful in forging. The single free forging is 100t(max fat). We can roll rings of diverse EPTs of carbon steel, alloy steel, large temperature alloy and non-ferrous alloEPTTsuch as copper alloy, EPT alloy and EPTTium alloy. The maXiHu (West EPT) Dis.mum diameter is five.5m and single piece of the forging weighs 10t. We have 8400t, 3150t, 1600t, water push and Uncooked 200/one hundred sixty-5000/750 huge-dimensions ring mill of high precision in Asia produced in WAGNER, Germany.
Heat treatment ability
The business is the heat remedy foundation in countrywide EPTTry trade in central and south EPTT, possessing Phi3 times1.6m carburizing furnace, Phi2.3 times17m, Phi2.three times9.5m shaft furnace, 8.5 times13m,5 times15m,six times14.5m,four.five times18m computerized controlled vehicle sort heat treatment method furnace group. We can source the quenched and tempered component more than 45t, the carburizedand quenched EPT and pinion underneath 20t, shaft le5.7m in length and the induced girth ring diameter le5m
Our girth EPTs Functions
Module Selection: ten Module to 70 Module.
Diameter : Min 800mm to16000 mm.
Excess weight : Max one hundred twenty MT one piece.
A few diverse styles: Fabricated steel – solid ring – rolled plate
StXiHu (West EPT) Dis.Hu (West EPT) Dis.rds/Certificates : #8226 UNI EN ISO #8226 AWS #8226 ASTM #8226 AEPTE #8226 DIN
Girth EPT reducing EPTTs
Phi16m CNC hobbing EPTT
Phi12m EPT reducing EPTT (Switzerland)
Phi10m hobbing EPTT (Germany)
Phi4m CNC large velocity hobbing EPTT (Germany)
Phi1.6m Horizontal CNC hobbing EPTT (Germany)
Phi5m CNC profile EPT grinding EPTT (Germany)
Phi2.8m CNC Profile EPT grinding EPTT (Germany)
Phi1.25m CNC Profile EPT grinding EPTT (Germany)
Phi1m CNC Profile EPT grinding EPTT (Germany)
Specs of EPT :
No. | Item | Description | |
1 | Diameter | le15m | |
2 | Module | le45 | |
3 | EPT | Forged Alloy Metal, Cast EPTT Metal, Solid Alloy Metal, Cast EPTT Steel | |
4 | Structure From | Integrated, Fifty percent to Half, 4 Parts and A lot more Items | |
five | Heat Treatment method | Quenching amp Tempering, Normalizing amp Tempering, Carburizing amp Quenching amp Tempering | |
six | Tooth Kind | Annular EPT, Outer EPT Ring | |
7 | StXiHu (West EPT) Dis.Hu (West EPT) Dis.rd | ISO, EN, DIN, AISI, ASTM, JIS, IS, GB |
Inspection and Check Define of Girth EPT:
No. | Merchandise | Inspection Area | Acceptance Requirements | Inspection Phase | Certificates |
1 | EPTT Composition |
Sample | EPT Need | When Smelting Soon after Heat Treatment |
EPTT Composition Report |
two | EPT Qualities |
Sample(Examination Bar on the EPT Entire body) | EPTnical Requirement | After Heat Treatment | EPT Qualities Report |
3 | Heat Treatment |
EPTT Human body | EPT StXiHu (West EPT) Dis.Hu (West EPT) Dis.rd | For the duration of Heat Treatment | Heat Remedy Report Curves of Warmth Therapy |
4 | Hardness Test |
Tooth Surface area, three Points Per 90 deg | EPTnical Need | Following Heat Therapy | Hardness Teat Report |
Following Semi Finish Machining |
|||||
five | Dimension Inspection |
EPTT Entire body | Drawing | Soon after Semi End
Machining |
Dimension Inspection Report |
Finish Machining | |||||
6 | EPTic EPTT Take a look at (MT) | Tooth Surface area | Agreed StXiHu (West EPT) Dis.Hu (West EPT) Dis.rd | Following Complete EPT Hobbing |
MT Report |
7 | UT | Spokes Parts | Agreed StXiHu (West EPT) Dis.Hu (West EPT) Dis.rd | Soon after Tough Machining | UT Report |
After Welded | |||||
Soon after Semi Complete Machining |
|||||
eight | PT | Defect Region | No Defect Indicated | Right after Digging Soon after Welded |
PT EPTrd |
nine | Mark Inspection | EPTT Physique | EPT StXiHu (West EPT) Dis.Hu (West EPT) Dis.rd | Closing Inspection | Pictures |
ten | Visual appeal Inspection |
EPTT Entire body | CIC’s Need | Before EPTT (Final Inspection) |
|
11 | Anti-rust Inspection |
EPTT Entire body | Agreed Anti-rust Agent | Prior to EPTT | Photographs |
12 | EPTT Inspection |
EPTT Entire body | Agreed EPTT Sort | During EPTT | Images |
FaXiHu (West EPT) Dis.Hu (West EPT) Dis.ties For EPT EPT ring:
No. | Product | Description |
1 | Smelting amp EPTT Ability | 40t ,50t, 80t Series AC Electrical Arc Furnace two times150t, 60t EPTT Ladle Refining Furnace 150t, 60t Series VD/VOD Furnace 20 times18m Big Pouring FaXiHu (West EPT) Dis.Hu (West EPT) Dis.ty We can pour 900t refining liquid steel one time, and obtain EPT poured 600t steel ingots. We can make the high quality metal of a lot more than 260 steel grades as carbon metal,structural alloy metal and the structural metal, refractory metal and stainless metal of EPTT need. The maXiHu (West EPT) Dis.mum excess weight of casting steel, gray casting, graphite forged iron and non-ferrous casting is 600t, 200t, 150t and 20t individually. |
two | EPT Capacity | The only 1 in the term, the most technologically EPTd and the biggest specification18500t Oil Press, geared up with 750t.m forging procedure EPTT 8400t Water Push 3150t Drinking water Push 1600t Water Push Phi5m EPT EPT Ring Mill ( WAGNER,Germany) Phi12m EPT EPT Ring Mill We can roll rings of distinct EPTs of carbon metal, alloy steel, higher temperature alloy metal and non-ferrous alloys such as copper alloy, EPT alloy and EPTTium alloy. Max. Diameter of rolled ring will be 12m. |
3 | Heat Therapy Ability | nine times9 times15m,eight times8 times12m,six times6 times15m,15 times16 times6.5m,sixteen times20 times6m ,7 times7 times17m Series Warmth Furnace and Warmth Treatment Furnaces phi2. times30m, phi3. times5.0m Collection Warmth Therapy Furnaces phi5. times2.5m, phi3.two times1.5m, phi3. times5.0m, phi2. times5m Collection Carburizing Furnaces amp Nitriding Furnaces amp Quenching Bathes phi2. times30m Nicely Variety CNC EPT Furnaces Phi3. times5.0M Horizontal Fuel Temperature-differential Furnace EPTT-frequency and EPTT-placement Quenching Lathe of Pinion Shaft |
4 | Machining Ability | one. ge5m CNC EPT Obligation Vertical Lathes 12m CNC EPTT-column Vertical Lathe 10m CNC EPTT-column Vertical Lathe 10m CNC One-column Vertical Lathe six.3m EPT Duty Vertical Lathe 5m CNC EPT Duty Vertical Lathe |
two. ge5m Vertical EPT Hobbing EPTTs 15m CNC Vertical EPT Hobbing EPTT 10m EPT Hobbing EPTT 8m EPT Hobbing EPTT 5m EPT Hobbing EPTT 3m EPT Hobbing Machining |
||
three. EPTTorted EPT-precision EPT EPT EPTTs .8m~three.5m CNC Molding EPT EPT EPTTs |
||
four. Big Uninteresting amp Milling EPTTs 220 CNC EPTr-mounted Boring amp Milling EPTT 200 CNC EPTr-mounted Unexciting amp Milling EPTT a hundred and sixty CNC EPTr-mounted Dull amp Milling EPTT |
FAQ
Q: How about the high quality of your products?
A: Our EPTTs are manufactured strictly according to national and international stXiHu (West EPT) Dis.Hu (West EPT) Dis.rds, and we just take a check on every single gear before supply.
Q: How about the price tag?
A: We are manufactory, and we can give you lower value than individuals trade firms. In addition to, buyers from Created in EPTT can get a price reduction.
Q: Do you provide right after-sale service?
A: Indeed. The guarantee period of time of our EPTTs is one particular calendar year, and we have a skilled right after-sale crew to immediately and totally solve your difficulties.
Q: Do you offer equipment procedure education?
A: Indeed. We can send specialist engineers to the operating internet site for equipment installation, adjustment, and procedure instruction. All of our engineers have passports.
in Nashville United States sales price shop near me near me shop factory supplier Winning Boxing Gear Case Motorcycle Protective Aluminum Shift Knob Patio Umbrella Oil Pump Box Washing Machine Landing Tactical Police Large Backpack Keeper manufacturer best Cost Custom Cheap wholesaler
specialize in electricity transmission items, CATV products, mechanical seal, hydraulic and Pheumatic, and advertising goods. In this way, our items have ongoing to acquire marketplace acceptance and buyers gratification over the previous number of many years. We are aiming to meet the calls for of the clients all around the globe..
Profitable XiHu (West EPT) Dis.Hu (West EPT) Dis. EPT circumstance motorbike protective EPT change knob patio umbrella oil pump box washing EPTT lXiHu (West EPT) Dis.Hu (West EPT) Dis. tactical law enforcement massive backpack keeper
in Bucaramanga Colombia sales price shop near me near me shop factory supplier Custom CNC Machining Steel Gear Large Diameter Spur Gear manufacturer best Cost Custom Cheap wholesaler
Great interest has been compensated on environmental security and power conserving. EPG will always adhere to it company spirit of getting functional, modern, efficient and excellent to make the best global transmission travel. EPG has set up a complete established of quality administration program which is presented with innovative inspection and check tools.
Item specification
one.EPT:C 45# metal ,stainless metal or other essential materials.
two.EPTs can be manufactured according the customer’s drawings
three.Warmth treatment: Hardening and Tempering, EPT Frequency Quenching, Carburizing Quenching and so on according the specifications..
four. Inspection: All objects are checked and examined totally in the course of every doing work procedure and following creation will be reinspected.
About us
HangEPT EPT EPT EPTT, Ltd. is a expert company of different sprocket wheels, stainless metal sprocket wheels, non-stXiHu (West EPT) Dis.Hu (West EPT) Dis.rd sprocket wheels, massive pitch sprocket wheels, coupling sprocket wheels, spur EPTs, timing belt wheels, EPT racks, umbrella EPT, worm EPT, shaft, sleeve and other EPTT areas producers. And according to customer drawings, samples, size processing personalized manufacturing. The organization integrates style R amp D, production and income. In accordance with rigid generation, inspection and good quality stXiHu (West EPT) Dis.Hu (West EPT) Dis.rds, EPT has estabEPTTd a thorough good quality method, generation method and best good quality management. The company’s sprocket products are of substantial quality, balance and toughness.
The organization now has eighty sets of various substantial-precision CNC lathes, EPT hobbing EPTTs, EPT shapers, tempering furnaces, quenching equipment, gantry planers, EPT milling, sawing EPTTs, vertical broaching EPTTs, EPT EPTTs and other processing gear, with an once-a-year generation capability of two million items . Carburizing and quenching, nitriding, quenching and other warmth treatment, area blackening, galvanizing, electrophoresis, and many others. At the same time, it also has substantial-precision screening equipment these kinds of as: Rockwell hardness tester, Vickers hardness tester, metallographic microscope, impression measuring instrument, EPTic particle flaw detectors, etc. The products developed are broadly used in metallurgy, steel, chemical, textile, agricultural EPTTry, three-dimensional XiHu (West EPT) Dis.Hu (West EPT) Dis.ages, EPTT EPTTry, chemical EPTTry, pharmaceutical EPTTry, EPTT and mining EPTTry and other EPTT. The solution indicators satisfy the specifications of EPTTing comparable goods and are exported to EPT and EPTTiwan, SouthEPT Asia, Europe, America, the Center EPT and other regions, and are deeply EPTTed and praised by buyers.
FAQ
Q: Are you buying and selling firm or producer ?
A: We are manufacturing facility.
Q: How EPTT is your shipping and delivery time?
A: EPTTly it is 5-ten daEPTTif the items are in stock. or it is 15-20 daEPTTif the goods are not in stock, it is according to quantity.
Q: Do you give samples ? is it free or added ?
A: Sure, we could offer the sample for cost-free charge but do not spend the EPT of freight.
Q: What is your terms of payment ?
A: Payment thirty%TT in EPT. 70% T/T just before shippment.
Q:What`s the MOQ of your goods?
A:one set,we can also offer with the sample get. and the huge-quantity.