Tag Archives: gear machinery

China supplier R37 R47 R57 R67 R77 R87 R97 R107 R137 R147 Series in-Line Helical Gear Motor Reduction Gearbox for Food Machinery gearbox and motor

Product Description

R37 R47 R57 R67 R77 R87 R97 R107 R137 R147 Series In-line Helical Gear Motor Reduction Gearbox For Food Machinery

< ABOUT TILI

 

Technical data

 

Product Name  R37 R47 R57 R67 R77 R87 R97 R107 R137 R147 Series In-line Helical Gear Motor Reduction Gearbox For Food Machinery
Power 0.12KW~160KW    
Torque 1.4N · m ~ 36600N · m   
Output speed 0.06 ~ 1090r/min
Gear material 20CrMnTi alloy steel
Gear Processing   Grinding finish by HOFLER Grinding Machines
Noise Test Below 65dB
Brand of bearings C&U bearing, ZWZ,LYC, HRB, CZPT ,etc
Brand of oil seal NAK or other brand
Temp. rise (MAX) 40ºC  
Temp. rise (Oil)(MAX 50ºC  
Vibration ≤20µm
Housing hardness HBS190-240
Surface hardness of gears HRC58°~62 °
Gear core hardness HRC33~40
Machining precision of gears 5 Grade
Lubricating oil GB L-CKC220-460, Shell Omala220-460
Heat treatment Carburizing, Quenching etc
Efficiency 95%~96% (depends on the transmission stage)
Bearing output mode parallel output 
Installation type and output mode Bottom seated type  flange type installation, solid,hollow shaft output.
Input mode Direct motor, shaft input and connecting flange input
Input Method Flange input(AM), shaft input(AD), inline AC motor input, or AQA servo motor

 

Installation Instructions

 

Company Profile

< WORKSHOP

< QUALITY CONTROL

 

Certifications

Packaging & Shipping

FAQ

 

Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing various series of reducer.

Q 2:Can you do OEM?
A:Yes, we can. We can do OEM for all the customers .if you want to order NON-STANDERD speed reducers,pls provide Drafts, Dimensions, Pictures and Samples if possible.

Q 3: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances.

Q 4: Do you have inspection procedures for reducer?
A:100% self-inspection before packing.

Q 5: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory.

Q 6:How to choose a gearbox? What if I don’t know which gear reducer I need?
A:You can refer to our catalogue to choose the gearbox or we can help to choose when you provide,the technical information of required output torque, output speed and motor parameter etc. Don’t worry, Send as much information as you can, our team will help you find the right 1 you are looking for.

Q 7: What information shall we give before placing a purchase order?
A:a) Type of the gearbox, Size , Transmission Ratio, input and output type, input flange, mounting position, motor information and shaft deflection etc. b)Housing color.c) Purchase quantity. d) Other special requirements

Q 8:What is the payment term?
A:You can pay via T/T(30% in advance as deposit before production +70% before delivery

 

 

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Machinery, Agricultural Machinery, Industrial Automation Equipment, Chemical Industry
Function: Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction
Layout: Coaxial
Customization:
Available

|

Customized Request

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

helical gearbox

Types of Helical Gear Arrangements

Yes, there are different types of helical gear arrangements available to suit various applications and requirements. Some of the common helical gear arrangements include:

Parallel Shaft Arrangement: In this arrangement, the axes of the driving and driven shafts are parallel to each other. It is the most straightforward configuration and is often used in applications where space is not a constraint, and the gearboxes can be placed side by side.

Right-Angle Shaft Arrangement: In a right-angle arrangement, the driving and driven shafts are positioned at a 90-degree angle to each other. This arrangement is space-saving and is commonly used in applications where the layout requires a change in direction of the power transmission.

Double Helical Gear Arrangement (Herringbone Gears): Double helical gears consist of two sets of helical teeth facing each other. This arrangement helps to cancel out axial forces and reduces the net thrust load on bearings. It is often used in heavy-duty applications to minimize wear and vibration.

Crossed Helical Gear Arrangement (Screw Gears): In this configuration, the axes of the driving and driven shafts are neither parallel nor intersecting. It is suitable for applications requiring non-parallel and non-intersecting shafts.

The choice of helical gear arrangement depends on factors such as available space, power transmission requirements, and the desired layout of the machinery or equipment. Each arrangement has its advantages and disadvantages, and selecting the appropriate one is crucial for achieving optimal performance and efficiency.

helical gearbox

Helical Gearboxes and Energy Efficiency

Helical gearboxes play a significant role in enhancing energy efficiency in various industrial processes. Their design and operating characteristics contribute to improved efficiency and reduced energy consumption. Here’s how helical gearboxes achieve energy efficiency:

  • Helical Gear Meshing: Helical gears have inclined teeth that engage gradually, resulting in smoother and quieter meshing compared to other gear types. This smoother engagement reduces impact and friction losses, leading to higher efficiency and lower energy consumption.
  • Load Distribution: Helical gears distribute the load across multiple teeth due to their helix angle. This even load distribution minimizes stress concentrations and prevents premature wear, ensuring efficient power transmission and reducing the need for frequent maintenance.
  • Efficient Power Transmission: The inclined tooth profile of helical gears allows for more teeth to be in contact at any given time. This increased contact area improves power transmission efficiency by reducing sliding friction and minimizing energy losses.
  • Reduced Vibration: The helical tooth engagement minimizes vibration and noise levels, which can be particularly advantageous in applications that require precise and stable operation. Reduced vibration translates to lower energy losses and increased overall efficiency.
  • Optimized Gear Design: Engineers can fine-tune helical gear designs by adjusting parameters such as helix angle, number of teeth, and gear materials. This optimization process helps tailor the gearbox for specific applications, ensuring optimal efficiency and minimal energy wastage.
  • Lubrication and Cooling: Proper lubrication and cooling strategies are crucial for maintaining efficiency. Helical gears benefit from efficient lubrication due to their continuous tooth engagement, which helps reduce friction and wear, further enhancing energy efficiency.
  • Advanced Manufacturing: Modern manufacturing techniques enable precise production of helical gears, ensuring tight tolerances and accurate tooth profiles. This manufacturing precision contributes to minimal energy losses during gear operation.

Overall, helical gearboxes excel in energy efficiency by combining smoother tooth engagement, even load distribution, reduced vibration, and optimized designs. Their ability to transmit power efficiently and reliably makes them a preferred choice for industrial processes where energy conservation is a priority.

helical gearbox

Efficiency of Helical Gearboxes Compared to Other Gearbox Types

Helical gearboxes are known for their relatively high efficiency compared to some other gearbox types. Here’s a comparison of their efficiency with other common gearbox configurations:

  • Straight-Cut (Spur) Gearboxes: Helical gearboxes are generally more efficient than straight-cut gearboxes. The helical tooth design allows for smoother engagement and better load distribution, reducing friction and energy losses. This results in higher overall efficiency for helical gearboxes.
  • Bevel Gearboxes: Bevel gearboxes, which are commonly used for right-angle applications, typically have lower efficiency compared to helical gearboxes. The bevel gear design involves sliding contact between gear teeth, leading to higher friction and energy losses.
  • Worm Gearboxes: Helical gearboxes are generally more efficient than worm gearboxes. Worm gearboxes have a relatively lower efficiency due to the sliding action between the worm and the gear, resulting in higher friction and heat generation.
  • Planetary Gearboxes: Planetary gearboxes can offer comparable efficiency to helical gearboxes, especially when well-designed. However, planetary gearboxes can have variations in efficiency depending on factors such as the number of planet gears and gear arrangements.

While helical gearboxes tend to offer good efficiency, it’s important to note that efficiency can also be influenced by factors such as gear quality, lubrication, operating conditions, and maintenance practices. Consulting with gearbox manufacturers and considering specific application requirements is crucial when determining the most efficient gearbox solution.

China supplier R37 R47 R57 R67 R77 R87 R97 R107 R137 R147 Series in-Line Helical Gear Motor Reduction Gearbox for Food Machinery   gearbox and motor	China supplier R37 R47 R57 R67 R77 R87 R97 R107 R137 R147 Series in-Line Helical Gear Motor Reduction Gearbox for Food Machinery   gearbox and motor
editor by CX 2024-05-07

China best High Quality R Series Modular Helical Gear Electric Motor Drive Concentric 20HP Gearbox for Food Machinery differential gearbox

Product Description

High Quality R series Modular helical gear electric motor drive concentric 20hp gearbox for food machinery 

< ABOUT TILI

 

Technical data

 

Product Name High Quality R series Modular helical gear electric motor drive concentric 20hp gearbox for food machinery 
Power 0.12KW~160KW    
Torque 1.4N · m ~ 36600N · m   
Output speed 0.06 ~ 1090r/min
Gear material 20CrMnTi alloy steel
Gear Processing   Grinding finish by HOFLER Grinding Machines
Noise Test Below 65dB
Brand of bearings C&U bearing, ZWZ,LYC, HRB, CZPT ,etc
Brand of oil seal NAK or other brand
Temp. rise (MAX) 40ºC  
Temp. rise (Oil)(MAX 50ºC  
Vibration ≤20µm
Housing hardness HBS190-240
Surface hardness of gears HRC58°~62 °
Gear core hardness HRC33~40
Machining precision of gears 5 Grade
Lubricating oil GB L-CKC220-460, Shell Omala220-460
Heat treatment Carburizing, Quenching etc
Efficiency 95%~96% (depends on the transmission stage)
Bearing output mode parallel output 
Installation type and output mode Bottom seated type  flange type installation, solid,hollow shaft output.
Input mode Direct motor, shaft input and connecting flange input
Input Method Flange input(AM), shaft input(AD), inline AC motor input, or AQA servo motor

 

Installation Instructions

 

Company Profile

< WORKSHOP

< QUALITY CONTROL

 

Certifications

Packaging & Shipping

FAQ

 

Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing various series of reducer.

Q 2:Can you do OEM?
A:Yes, we can. We can do OEM for all the customers .if you want to order NON-STANDERD speed reducers,pls provide Drafts, Dimensions, Pictures and Samples if possible.

Q 3: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances.

Q 4: Do you have inspection procedures for reducer?
A:100% self-inspection before packing.

Q 5: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory.

Q 6:How to choose a gearbox? What if I don’t know which gear reducer I need?
A:You can refer to our catalogue to choose the gearbox or we can help to choose when you provide,the technical information of required output torque, output speed and motor parameter etc. Don’t worry, Send as much information as you can, our team will help you find the right 1 you are looking for.

Q 7: What information shall we give before placing a purchase order?
A:a) Type of the gearbox, Size , Transmission Ratio, input and output type, input flange, mounting position, motor information and shaft deflection etc. b)Housing color.c) Purchase quantity. d) Other special requirements

Q 8:What is the payment term?
A:You can pay via T/T(30% in advance as deposit before production +70% before delivery

 

 

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Machinery, Agricultural Machinery, Industrial Automation Equipment, Chemical Industry
Function: Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction
Layout: Coaxial
Customization:
Available

|

Customized Request

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

helical gearbox

Using Helical Gearboxes for Speed Reduction and Speed Increase

Yes, helical gearboxes can be used for both speed reduction and speed increase in various applications. The design of helical gears allows them to transmit motion and power between non-parallel shafts while changing the rotational speed.

Speed Reduction: When the driving gear (pinion) has fewer teeth than the driven gear, the gear ratio leads to speed reduction. This is commonly used in applications where the input speed needs to be decreased while increasing the output torque. For example, helical gearboxes are often employed in conveyor systems to reduce the speed of the motor while maintaining sufficient torque to move heavy loads.

Speed Increase: Helical gearboxes can also achieve speed increase by having the driving gear (pinion) with more teeth than the driven gear. This configuration is less common but can be used to increase the output speed while sacrificing some torque. Speed increase applications are typically seen in scenarios where higher speeds are required, such as in certain types of machinery or industrial processes.

It’s important to note that while helical gearboxes can perform both speed reduction and speed increase, the specific gear ratios and configurations need to be carefully chosen to ensure efficient and reliable operation for the intended application.

helical gearbox

Impact of Thermal Expansion on Helical Gearbox Performance

Thermal expansion can significantly affect the performance of helical gearboxes due to changes in dimensions and clearances caused by temperature variations. Here’s how it impacts:

1. Misalignment: Temperature changes can lead to differential expansion of gearbox components. This can result in misalignment of gears, shafts, and bearings, leading to increased friction, noise, and reduced efficiency.

2. Lubrication: Thermal expansion can alter the clearances within the gearbox, affecting the distribution and viscosity of the lubricating oil. Inadequate lubrication due to temperature-induced changes can result in increased wear and premature failure.

3. Gear Tooth Engagement: Temperature fluctuations can cause gear teeth to expand or contract, affecting the meshing engagement and load distribution. Inconsistent gear tooth contact can lead to uneven wear and reduced gear life.

4. Bearing Performance: Bearings in helical gearboxes are sensitive to temperature changes. Excessive heat can lead to reduced bearing life, increased friction, and potential seizure, affecting overall gearbox performance.

5. Noise and Vibration: Thermal expansion can lead to changes in gear and component clearances, resulting in altered vibration patterns and increased noise levels. This can impact the comfort of the system and indicate potential issues.

6. Material Fatigue: Repeated cycles of thermal expansion and contraction can lead to material fatigue and stress accumulation, reducing the overall lifespan of gearbox components.

Managing Thermal Effects: Manufacturers design helical gearboxes with considerations for thermal expansion, using materials with low coefficients of thermal expansion and incorporating features like expansion joints or thermal isolators. Proper lubrication, monitoring temperature, and maintaining consistent operating conditions are also crucial in mitigating thermal expansion effects.

Understanding and managing the impact of thermal expansion is essential to maintain the performance, efficiency, and durability of helical gearboxes.

helical gearbox

Limitations and Disadvantages of Helical Gear Systems

While helical gear systems offer numerous advantages, they also come with certain limitations and disadvantages:

  • Axial Thrust: Helical gears generate axial thrust due to the helix angle of the teeth. This thrust can cause additional load on bearings and may require additional measures to counteract.
  • Complex Manufacturing: The manufacturing process for helical gears is more complex than that of straight-toothed gears, which can lead to higher production costs.
  • Axial Length: Helical gears require more axial space compared to spur gears with the same gear ratio. This can be a limitation in applications with space constraints.
  • Sliding Contact: Helical gears have sliding contact between their teeth, which can result in higher friction and more heat generation compared to rolling contact gears.
  • Efficiency: Although helical gears are generally efficient, their efficiency can be slightly lower than that of some other gear types, especially at high speeds.
  • Complexity in Gearbox Design: The inclination of helical gear teeth introduces additional complexity in gearbox design and alignment.
  • Reverse Thrust: In some cases, reverse thrust can occur when helical gears are subjected to high axial loads, leading to undesirable effects.

It’s important to consider these limitations and disadvantages when selecting gear systems for specific applications. Despite these challenges, helical gears remain a popular choice in various industries due to their benefits and overall performance characteristics.

China best High Quality R Series Modular Helical Gear Electric Motor Drive Concentric 20HP Gearbox for Food Machinery   differential gearbox	China best High Quality R Series Modular Helical Gear Electric Motor Drive Concentric 20HP Gearbox for Food Machinery   differential gearbox
editor by CX 2024-04-11

China high quality Fs Helical Worm Gear Reducer Gear Box with Motor Textile Machinery Reducer with high quality

Product Description

Product Description

Worm helical geared motor is characterized by compact structure, light weight, large torque and excellent performance. Prompt delivery within short time.

It is made of rib-reinforced rigid case and premium alloy-steel gear which is hardened by carbon penetration and grinded precisely. Stable in running, low noise, large in load, low in consumption, efficient in transmission, low in temperature rise, and long in service life.

The mounting styles are footing, flange, torque arm and so on. The output style are shaft, hollow shaft, the alpine and shrink disc are for choice. 

 

Company Profile

 

l  The largest manufacturer and exporter of worm gear reducers in Asia.

 

l  Established in 1976, we transformed from a county owned factory to private 1 in 1996. HangZhou SINO-DEUTSCH POWER TRANSMISSION EQUIPMENT CO.,LTD is our new name since 2001.

 

l  We are the first manufacturer of reducers and gearboxes in China who was given export license since year 1993.

 

l  “Fixedstar” brand gearboxes and reducers are the first owner of CHINA TOP BRAND and Most Famous Trade Mark for reducers.

First to achieve ISO9001 and CE Certificate among all manufacturers of gearboxes in China.

   
As a professional manufacturer of worm gearbox and worm gear reducers in China, we mainly produce reduction gearbox,aluminum case worm gearboxes,arc gear cylindrical worm gearboxes, worm gear reducers, in line helical gearboxes, and cyclo drive reducers, etc. These products feature rational structure, stable performance, and reliable quality, and so on. They are widely used in power, mining, metallurgy, building material, chemical, food, printing, ceramic, paper-making, tobacco, and other industries.

 

We have 600 workers in our factory, which covers 70,000 square CZPT in HangZhou. We have been making 2,500 units of reducers everyday since 2012. We are proudly exporting 70% of our products to more than 40 countries all over the word. Our customers come from Italy, Germany, USA, Canada, Spain, UK, Mexico, Brazil, Argentina, Turkey, Singapore and other main industrial countries in the world. 30% of them are OEM made for direct manufacturers of other products. 

 

We warmly welcome customers from other parts of the world to visit us. Seeing is believing. We are very confident that after visiting our facility, you will have confidence on our products. We have the latest automatic equipments and experienced workers to ensure the stable quality and large output. We have the most sophisticated technical and engineering team to support most demanding requirement on standard and OEM products.
 

Looking CZPT to meeting you in HangZhou, China.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Motorcycle, Machinery, Marine, Agricultural Machinery, Industry
Hardness: Hardened
Installation: Horizontal Type
Layout: Vertical
Gear Shape: Bevel Gear
Step: Double-Step
Customization:
Available

|

Customized Request

helical gearbox

Advancements in Helical Gearbox Technology

Advancements in helical gearbox technology have led to improved performance, efficiency, and versatility. Here are some notable advancements:

  • Material Innovations: The use of advanced materials, such as high-strength alloys and composites, has enhanced the durability and load-carrying capacity of helical gears. These materials also contribute to reduced weight and improved efficiency.
  • Precision Manufacturing: Modern manufacturing techniques, including CNC machining and gear grinding, have enabled the production of helical gears with higher accuracy and tighter tolerances. This results in smoother operation and reduced noise levels.
  • Gear Tooth Profile Optimization: Advanced computer simulations and modeling techniques allow for the optimization of gear tooth profiles. This results in better load distribution, reduced stress concentration, and improved overall gearbox efficiency.
  • Lubrication and Cooling: Improved lubrication systems and cooling mechanisms help maintain optimal operating temperatures and extend the lifespan of helical gearboxes. This is particularly important for high-demand applications.
  • Noise and Vibration Reduction: Innovative designs and precision manufacturing techniques have led to helical gears with reduced noise and vibration levels. This advancement is crucial for industries where noise reduction is a priority.
  • Compact Design: Advancements in gear design and manufacturing have allowed for more compact and lightweight helical gearbox configurations, making them suitable for space-constrained environments.
  • Integration with Electronics: Some modern helical gearboxes are designed for seamless integration with electronic control systems. This enables better monitoring, control, and optimization of gearbox performance.
  • Customization: Advancements in manufacturing and design tools allow for greater customization of helical gearboxes to meet specific application requirements. This includes adapting gear ratios, sizes, and configurations.

In summary, advancements in helical gearbox technology have led to enhanced performance, durability, efficiency, and customization options. These innovations continue to make helical gearboxes a versatile and reliable choice for a wide range of industrial applications.

helical gearbox

Considerations for Designing Helical Gearboxes for Heavy-Duty Applications

Designing helical gearboxes for heavy-duty applications requires careful consideration of various factors to ensure reliable and efficient operation under high loads and demanding conditions. Here are the key considerations:

  • Load Capacity: Heavy-duty applications involve substantial loads. The gearbox must be designed to handle these loads while preventing premature wear and failure. Calculations of the load distribution, contact stresses, and material strength are crucial.
  • Material Selection: High-strength and durable materials are essential for heavy-duty gearboxes. Alloy steels or special heat-treated materials are often chosen to provide the necessary strength and resistance to fatigue and wear.
  • Gear Tooth Design: Optimal gear tooth profiles, such as optimized helix angles and tooth modifications, contribute to smoother engagement and reduced stress concentrations. This enhances the gearbox’s ability to handle heavy loads without excessive wear.
  • Bearing Selection: Robust and high-capacity bearings are necessary to support the heavy loads and provide reliable shaft support. The bearings must be able to withstand both radial and axial forces generated during operation.
  • Lubrication: Adequate lubrication is critical for heavy-duty gearboxes. Lubricants with high load-carrying capacity and extreme pressure properties are chosen to ensure proper lubrication under heavy loads and to reduce friction and wear.
  • Heat Dissipation: Heavy-duty applications can generate significant heat due to friction and load. Efficient heat dissipation mechanisms, such as cooling fins or oil cooling, should be incorporated into the gearbox design to prevent overheating and thermal damage.
  • Sealing: Effective sealing is necessary to prevent contaminants from entering the gearbox and to retain lubricants. Seals must be capable of withstanding the conditions of the application, including high loads, vibrations, and potential exposure to harsh environments.
  • Efficiency: Although heavy-duty applications prioritize load capacity, achieving acceptable levels of efficiency is still important to minimize energy losses and heat generation. Proper gear tooth design and high-quality manufacturing contribute to better efficiency.
  • Structural Integrity: The gearbox housing and components must be designed with structural integrity in mind. Rigidity and robustness are required to prevent distortion or failure of components under heavy loads.
  • Reliability and Serviceability: Heavy-duty gearboxes should be designed with reliability and ease of maintenance in mind. Access to critical components, such as gears and bearings, for inspection and replacement is important to minimize downtime.

Conclusion: Designing helical gearboxes for heavy-duty applications involves a comprehensive approach that addresses load capacity, material selection, gear tooth design, lubrication, heat dissipation, sealing, efficiency, structural integrity, and serviceability. By carefully considering these factors, engineers can create gearboxes that deliver exceptional performance and longevity in demanding industrial settings.

helical gearbox

Helical Gearbox: Overview and Working Mechanism

A helical gearbox is a type of mechanical device used to transmit power and motion between rotating shafts. It employs helical gears, which are cylindrical gears with teeth that are cut at an angle to the gear axis. This design feature gives helical gearboxes their distinctive helical shape and provides several advantages in terms of efficiency, smoothness, and load-bearing capabilities.

The working mechanism of a helical gearbox involves the interaction of helical gears, which mesh together to transmit torque and motion. Here’s how it works:

  1. Gear Tooth Engagement: When power is applied to the input shaft of the gearbox, the helical gear on the input shaft meshes with the helical gear on the output shaft.
  2. Helical Angle: The helical angle of the gear teeth causes a gradual engagement between the teeth, resulting in a smooth and quiet meshing process compared to straight-cut gears.
  3. Torque Transfer: As the input gear rotates, it transfers rotational force (torque) to the output gear through the meshing of their helical teeth.
  4. Direction of Rotation: Depending on the arrangement of the helical gears, the output shaft’s direction of rotation can be the same as or opposite to that of the input shaft.
  5. Load Distribution: The helical design allows for multiple teeth to be engaged at any given moment, distributing the load more evenly across the gears. This results in higher load-carrying capacity and reduced wear on gear teeth.
  6. Efficiency: Helical gearboxes are known for their high efficiency due to the gradual tooth engagement and larger contact area, resulting in minimal energy loss as compared to other gear types.

Helical gearboxes find applications in various industries where smooth operation, high efficiency, and compact design are important. They are commonly used in machinery, conveyors, automotive transmissions, industrial equipment, and more.

China high quality Fs Helical Worm Gear Reducer Gear Box with Motor Textile Machinery Reducer   with high quality China high quality Fs Helical Worm Gear Reducer Gear Box with Motor Textile Machinery Reducer   with high quality
editor by CX 2024-04-10

China Px60 Series Helical Gear Planetary Gearbox for Robotic, Printing and Textile Machinery helical gearbox diagram

Solution Description

Px60 Collection Helical Gear Planetary Gearbox for Robotic, Printing and Textile Machinery

Planetary gearbox is a sort of reducer with vast versatility. The internal equipment adopts low carbon alloy metal carburizing quenching and grinding or nitriding method. Planetary gearbox has the attributes of tiny structure measurement, large output torque, substantial pace ratio, high effectiveness, secure and reputable efficiency, and so forth. The interior equipment of the planetary gearbox can be divided into spur equipment and helical equipment. Consumers can select the appropriate precision reducer according to the demands of the software.

Merchandise Parameters

one.Integrated composition,substantial precision,substantial rigidity
two.Double support cage earth provider structure,higher dependability,suited for substantial-velocity and repeated CZPT and reverse rotation
3.With axial clearance adjustment perform
four.Keyway can be opened in the pressure shaft
five.The framework is scientific and can bear increased axial and radial forces
6.Helical transmission,generate a lot more stable and have potential higher
seven.Low backlash,much more accurate positioning
8.Measurement assortment:forty two–120mm
nine.Ratio variety:3-one hundred
ten.Precision selection:1-3arcmin (P1)3-5arcmin(P2)

Specifications PX42 PX60 PX90 PX120 PX140 PX180
Technal Parameters
Max. Torque Nm 1.5times rated torque
Emergency End Torque Nm 2.5times rated torque
Max. Radial Load N 780 1530 3250 6700 9400 14500
Max. Axial Load N 390 630 1300 3000 4700 7250
Torsional Rigidity Nm/arcmin two.five 6 12 23 forty seven a hundred thirty
Max.Enter Velocity rpm 8000 8000 8000 8000 6000 6000
Rated Enter Speed rpm 4000 4000 3000 3000 3000 3000
Noise dB ≤56 ≤58 ≤60 ≤65 ≤68 ≤68
Average Daily life Time h 20000
Efficiency Of Total Load % L1≥95%       L2≥90%
Return Backlash P1 L1 arcmin / ≤3 ≤3 ≤3 ≤3 ≤3
L2 arcmin / ≤5 ≤5 ≤5 ≤5 ≤5
P2 L1 arcmin ≤5 ≤5 ≤5 ≤5 ≤5 ≤5
L2 arcmin ≤7 ≤7 ≤7 ≤7 ≤7 ≤7
Instant Of Inertia Desk L1 three Kg*cm2 / .sixteen .sixty one three.25 9.21 28.ninety eight
four Kg*cm2 .03 .14 .forty eight 2.74 seven.fifty four 23.67
5 Kg*cm2 .03 .thirteen .47 2.seventy one 7.forty two 23.29
7 Kg*cm2 .03 .13 .forty five 2.sixty two 7.fourteen 22.forty eight
eight Kg*cm2 .03 .thirteen .45 two.6 / /
10 Kg*cm2 .03 .13 .four 2.57 7.03 22.fifty one
L2 twelve Kg*cm2 / .thirteen .forty five .45 2.63 7.3
fifteen Kg*cm2 / .13 .forty five .forty five 2.63 7.three
20 Kg*cm2 .03 .13 .45 .45 two.sixty three 7.3
twenty five Kg*cm2 .03 .thirteen .45 .four two.sixty three 7.3
28 Kg*cm2 .03 .13 .45 .forty five 2.43 seven.1
thirty Kg*cm2 / .13 .45 .45 2.forty three six.92
35 Kg*cm2 .03 .thirteen .four .four 2.forty three seven.one
forty Kg*cm2 .03 .13 .45 .45 2.43 6.ninety two
fifty Kg*cm2 .03 .13 .4 .4 two.39 6.92
70 Kg*cm2 .03 .13 .four .4 2.39 six.72
one hundred Kg*cm2 .03 .thirteen .four .4 2.39 six.seventy two
Complex Parameter Amount Ratio   PX42 PX60 PX90 PX120 PX140 PX180
Rated Torque L1 3 Nm / 40 one zero five one hundred sixty five 360 880
4 Nm 17 45 130 230 480 880
five Nm fifteen forty five one hundred thirty 230 480 1100
seven Nm twelve 45 100 220 480 1100
8 Nm / forty ninety 200 / /
10 Nm 10 thirty seventy five one hundred seventy five 360 770
L2 twelve Nm / forty one zero five one hundred sixty five 440 880
fifteen Nm / forty a hundred and five a hundred sixty five 360 880
20 Nm seventeen 45 a hundred thirty 230 480 880
25 Nm fifteen 45 one hundred thirty 230 480 880
28 Nm 17 45 one hundred thirty 230 480 1100
30 Nm / forty one hundred and five one hundred sixty five 480 1100
35 Nm 10 thirty one hundred thirty 230 480 1100
forty Nm seventeen forty five 130 230 480 1100
fifty Nm fifteen forty five a hundred thirty 230 480 1100
70 Nm 12 45 100 220 480 1100
100 Nm 10 thirty seventy five one hundred seventy five 360 770
Degree Of Defense   IP65
Operation Temprature ºC  – 10ºC to -90ºC
Weight L1 kg .five one.25 three.75 8.five sixteen 28.five
L2 kg .8 1.seventy five five.one twelve 21.5 forty

Firm Profile

Packaging & Transport

direct time seven-10 functioning times as normal,15 times in occupied period,it will based mostly on the detailed buy amount
Shipping and delivery of samples by DHL,Fedex,UPS,TNT,EMS

FAQ

1. Who are we?
Hefa Team is based in ZheJiang , China, commence from 1998,has a 3 subsidiaries in complete.The Main Merchandise is planetary gearbox,timing belt pulley, helical gear,spur equipment,equipment rack,gear ring,chain wheel,hollow rotating platform,module,etc

two. How can we guarantee high quality?
Always a pre-manufacturing sample just before mass production
Usually closing Inspection just before shipment

3. How to pick the appropriate planetary gearbox?
1st of all,we require you to be ready to provide pertinent parameters.If you have a motor drawing,it will let us advise a suitable gearbox for you faster.If not,we hope you can supply the adhering to motor parameters:output speed,output torque,voltage,current,ip,noise,operating circumstances,motor measurement and electricity,etc

4. Why ought to you purchase from us not from other suppliers?
We are a 22 several years experiences maker on producing the gears, specializing in manufacturing all kinds of spur/bevel/helical gear, grinding gear, gear shaft, timing pulley, rack, planetary gear reducer, timing belt and such transmission gear parts

five. What solutions can we offer?
Acknowledged Shipping and delivery Terms: Fedex,DHL,UPS
Accepted Payment Currency:USD,EUR,HKD,GBP,CNY
Recognized Payment Variety: T/T,L/C,PayPal,Western Union
Language Spoken:English,Chinese,Japanese

Application: Motor, Electric Cars, Machinery, Marine, Agricultural Machinery, Printing Machinery
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Layout: Coaxial
Gear Shape: Bevel Gear
Step: Single-Step
Samples:
US$ 180/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request