Product Description
Product Description
compact structure stainless steel heavy duty helical gearbox Planetary gear reducers for DC motor
HangZhou Fubao Electromechanical Technology Co., Ltd. helical gearbox Planetary gear reducers is a new generation of practical products independently developed by our company:
Low noise: less than 65db.
Low back clearance: up to 3 arc minutes in a CZPT and 5 arc minutes in a double stage.
High torque: higher than the standard planetary reducer torque.
High stability: high strength alloy steel, the whole gear after hardening treatment, not only the surface hard substitution.
High deceleration ratio: Modular design, planetary gearbox can be interlinked.
helical gearbox Planetary gear reducers characteristic:
1.Planetary reducer manufacturer-Fubao Electromechanical Technology adopts an integrated planetary carrier and output shaft, which can provide better torsional rigidity. After precision machining, the gear set is not easy to eccentric, which can reduce interference, reduce wear and noise, and at the same time use a large The bearings are arranged with a wide span to distribute the load of the bearings, and once again strengthen the torque rigidity and radial load capacity of the helical gearbox Planetary gear reducers. The output cover is made of aluminum alloy, which provides better heat dissipation capability for the product, so that the reducer produced by Fubao Electromechanical Technology can play an excellent role in the field of mechanical tools.
2.The planetary gear set is specially made of alloy steel. First, it undergoes quenching and tempering heat treatment to make the material hardness reach HRC30 degrees, and then undergoes nitriding surface treatment to HV860, so that the product has the characteristics of high surface hardness and high toughness in the center, and achieves the best product strength and service life. optimization.
3.The input shaft and the motor output shaft are connected by a bolted structure, with a round shaft seal design, and through dynamic balance analysis, it can ensure that there is no eccentric load at high speeds. After reducing unnecessary radial force, it can effectively Reduce the load on the motor side.
4.The material of the input cover/motor connection seat is made of aluminum alloy, which can provide better heat dissipation effect, and then provide good concentricity and verticality through professional lathe processing, so that the product can be stably combined with various motors, reducing the damage caused by insufficient precision. Unnecessary axial radial force makes the product have a longer life cycle.
Compared with other reduction machines, helical gearbox Planetary gear reducers machines have high rigidity, high precision (single stage can be achieved within 1 point), high transmission efficiency (single stage in 97-98%), high torque/volume ratio, lifetime maintenance free and other characteristics.
Because of these characteristics,helical gearbox Planetary gear reducers is mostly installed on the stepper motor and servo motor, used to reduce speed, increase torque, matching inertia.
Product Parameters
WVB/WVBL series parameters | Model number | WVB042/WVBL50 | WVB60/WVBL70 | WVB/WVBL90 | WVB/WVBL120 | WVB142/WVBL155 | WVB180/WVBL205 | WVB220/WVBL235 |
Rated output torque | 13-17Nm | 32-48Nm | 80-125Nm | 165-265Nm | 280-530Nm | 480-960Nm | 900-1360Nm | |
Reduction ratio | L1: 3, 4, 5, 7, 10 | L2: 12, 15, 20, 25, 30, 35, 40, 50, 70, 100 | ||||||
Planetary gear backlash | L1: P1≤3 P2≤5 L2: P1≤5 P2≤7 |
Detailed Photos
Product Details
Other products
Company Profile
HangZhou Fubao Electromechanical Technology Co., Ltd. was established in 2008, the company has a complete precision reducer design, production capacity. Set R & D, manufacturing, assembly and sales, more in the field of gear manufacturing has more than 10 years of background, in the manufacturing equipment is equipped with Switzerland Riesenhahl gear grinding machine, domestic Qinchuan gear grinding machine, hamai gear hobbing machine and domestic Xihu (West Lake) Dis. gear hobbing machine, Japan Yasaki TLGmazak CNC lathe, CNC milling machine and other fully CNC equipment, In addition, it is equipped with other advanced measuring equipment such as Japanese TTI gear detector, 3 coordinate measurement, reducer backlash measurement instrument and so on. In a strong manufacturing capacity at the same time, can be stable, continuous manufacturing of high-quality precision reducer products.
The precision reducer produced by our company has the characteristics of high structural rigidity, small back backlash, precise transmission and so on. It is widely used in various industries. Companies adhering to the concept of let customers participate in manufacturing, and strive to provide customers with more personalized services. In the field of precision transmission has a unique achievements. It is our CZPT pursuit to make far-reaching contributions.
Factory Display
FAQ
Q: Speed reducer grease replacement time
A: When sealing appropriate amount of grease and running reducer, the standard replacement time is 20000 hours according to the aging condition of the grease. In addition, when the grease is stained or used in the surrounding temperature condition (above 40ºC), please check the aging and fouling of the grease, and specify the replacement time.
Q: Delivery time
A: Fubao has 2000+ production base, daily output of 1000+ units, standard models within 7 days of delivery.
Q: Reducer selection
A: Fubao provides professional product selection guidance, with higher product matching degree, higher cost performance and higher utilization rate.
Q: Application range of reducer
A: Fubao has a professional research and development team, complete category design, can match any stepping motor, servo motor, more accurate matching.
Application: | Motor, Machinery, Agricultural Machinery, Palletizing Robot |
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Hardness: | Hardened Tooth Surface |
Installation: | Vertical Type |
Customization: |
Available
| Customized Request |
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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Payment Method: |
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Initial Payment Full Payment |
Currency: | US$ |
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Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Role of Helical Gearboxes in Automotive Transmissions
Helical gearboxes play a crucial role in automotive transmissions, contributing to the efficient power transfer and smooth operation of vehicles:
- Power Transmission: Helical gearboxes are used to transmit power from the engine to the wheels through different gear ratios. They help in converting the high-speed, low-torque output of the engine into the appropriate speed and torque for the wheels.
- Smooth Shifting: In manual and automatic transmissions, helical gears are often used to provide smooth and quiet gear shifts. The gradual engagement of helical gear teeth helps in reducing the shock and noise associated with gear changes.
- Noise Reduction: Helical gears are known for their quieter operation compared to other gear types. This is especially important in automotive applications where minimizing noise and vibration is desired for a comfortable driving experience.
- Efficiency: The efficiency of helical gearboxes helps in optimizing fuel efficiency and reducing energy losses. This is crucial for improving the overall performance and economy of vehicles.
- Load Distribution: Helical gears distribute the load over multiple teeth, reducing wear and ensuring the gearbox’s longevity. This is important in vehicles that experience varying loads and driving conditions.
- Torque Handling: Helical gears can handle higher torque loads compared to some other gear types. This is essential for vehicles, especially those with powerful engines, towing capabilities, or off-road use.
In modern automotive transmissions, helical gearboxes can be found in various components, including the main transmission, differential, and gearbox synchronizers. They contribute to the smooth operation, improved fuel efficiency, and overall performance of vehicles. The design and arrangement of helical gears can be tailored to meet the specific requirements of different vehicle types, making them a versatile choice for automotive applications.
Can Helical Gearboxes Be Retrofitted into Existing Machinery Designs?
Yes, helical gearboxes can often be retrofitted into existing machinery designs, providing an opportunity to upgrade the performance, efficiency, and reliability of older equipment. Here are the key points to consider when retrofitting helical gearboxes:
1. Compatibility: Before proceeding with a retrofit, it’s essential to ensure that the new helical gearbox is compatible with the existing machinery in terms of size, mounting, and shaft connections. Proper measurements and analysis are necessary to avoid any misalignment or fitment issues.
2. Space Considerations: Helical gearboxes may have a different physical profile compared to the original gearboxes. Engineers need to assess the available space in the machinery and confirm that the new gearbox will fit without major modifications.
3. Shaft Alignment: Proper shaft alignment is crucial to ensure smooth and efficient operation. During the retrofit, it’s important to align the new helical gearbox with other components in the system to prevent premature wear, noise, and vibration.
4. Power and Torque Ratings: The power and torque ratings of the helical gearbox should match or exceed the requirements of the machinery. This ensures that the new gearbox can handle the loads and stresses that the machinery may encounter.
5. Performance Improvements: Retrofitting with helical gearboxes can lead to improved efficiency, reduced noise, and smoother operation. These benefits can positively impact the overall performance and lifespan of the machinery.
6. Engineering Expertise: Retrofitting involves careful planning, engineering analysis, and implementation. Working with experienced engineers or gearbox specialists is advisable to ensure a successful retrofit without compromising the integrity of the machinery.
7. Cost-Benefit Analysis: Assessing the costs of the retrofit, including the cost of the new gearbox, installation, downtime, and potential modifications, is essential. Comparing these costs to the anticipated benefits of improved performance and efficiency will help make an informed decision.
8. Maintenance Considerations: Retrofitting may also impact maintenance practices. It’s important to understand any changes in lubrication requirements, inspection intervals, and servicing needs that come with the new gearbox.
Conclusion: Retrofitting helical gearboxes into existing machinery designs can be a cost-effective way to enhance the performance and extend the lifespan of equipment. However, careful planning, engineering analysis, and professional expertise are crucial to ensure a successful retrofit that delivers the desired improvements without causing unforeseen issues.
Industries Utilizing Helical Gearboxes
Helical gearboxes find widespread use in various industries due to their efficiency, smooth operation, and versatility. Some of the industries that commonly utilize helical gearboxes include:
- Manufacturing: Helical gearboxes are employed in manufacturing processes for conveyor systems, material handling, and machine tools. Their ability to provide high torque and smooth motion makes them suitable for precision manufacturing.
- Automotive: Automotive applications include power transmission in vehicles, especially in manual and automatic transmissions. Helical gearboxes contribute to improved fuel efficiency and smoother gear shifting.
- Energy Generation: Helical gearboxes are used in power generation systems, such as wind turbines and hydroelectric generators. Their efficiency and load-bearing capacity are crucial for converting rotational motion into electrical power.
- Construction: Construction equipment, such as cranes, excavators, and bulldozers, rely on helical gearboxes for efficient power transmission and control of heavy loads.
- Mining: Mining operations use helical gearboxes in conveyors, crushers, and other equipment for material handling and ore extraction. The durability and high torque capacity of helical gearboxes make them suitable for demanding mining environments.
- Marine: Marine vessels use helical gearboxes in propulsion systems to convert engine power into rotational motion for propellers. Their efficiency contributes to fuel savings and reliable marine operation.
- Food and Beverage: Helical gearboxes are employed in food processing and packaging machinery due to their sanitary design and precise motion control.
- Textile: Textile machinery relies on helical gearboxes for various processes, including spinning, weaving, and dyeing. Their ability to handle varying loads and provide smooth motion is beneficial in textile production.
The adaptability and efficiency of helical gearboxes make them a suitable choice for a wide range of industries, where reliable power transmission, smooth operation, and load-bearing capacity are essential.
editor by CX 2023-11-28
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We offer OEM support. With a lot of years’ expertise in these traces, we have been distinguished from other suppliers in China by our positive aspects in aggressive pricing, on-time supply, prompt responses, on-hand engineering support and excellent soon after-product sales companies. specialize in electricity transmission items, CATV items, mechanical seal, hydraulic and Pheumatic, and advertising items. Residence EPT equipments dc planetary EPT motor 12v
Major Functions
1 periodOEM solODM 22mm Planetary EPTT in addition a hundred and eighty amp130 long term magnet DC motor
two periodSmall dimensions dc EPT motor with minimal pace and huge torque
three period22mm EPT motor offer period3Nm torque and more reliable
4 periodSuitable to tiny diameter comma minimal noise and massive torque application
5 periodDC EPT motors can match encoder comma 3ppr
six periodReduction ratio colon16 comma62 comma84 comma104 comma231 comma316 comma370 comma455 comma1014
EPT technical data colon
EPT product no interval | Rated voltage | No-load speed | No-load present | Rated velocity | Rated torque | Rated recent | Output EPTT | Stall torque | Stall current |
VDC | r solmin | mA | r solmin | g periodcm | mA | W | g periodcm | A | |
TFF-180SH-09450 | twelve | 4400 | twenty five | 3500 | thirteen | 90 | period5 | 60 | period35 |
TFF-180SH-18140 | six | 7000 | 90 | 5300 | twenty | 450 | one period1 | eighty five | 1 period90 |
TFF-180SH-10400 | 24 | 15710 | thirty | 8700 | 20 | a hundred and forty | 1 period8 | one hundred fifty five | period85 |
EPT motor complex data colon GMP22-180SH-09450-xxx
Reduction ratio | sixteen | sixty two | eighty four | 104 | 231 | 316 | 370 | 455 | 1014 |
Size mm | eighteen period1 | 21 period7 | 21 period7 | 21 period7 | twenty five period4 | 25 period4 | 25 period4 | twenty five period4 | 29 |
No-load speed rpm | 250 | 70 | 50 | 42 | 19 | thirteen period5 | eleven period5 | 9 period5 | 4 |
Rated pace rpm | 215 | 55 | 40 | 33 | 15 | eleven | nine | seven period5 | three period3 |
Rated torque kg periodcm | period12 | period5 | period6 | period8 | 1 period8 | 2 period4 | two period8 | 3 | 3 |
Max periodmomentary tolerance torque kg periodcm | period5 | one period5 | 2 period5 | three period5 | seven | nine | 9 | 9 | nine |
EPT motor technical info colon GMP22-180SH-18140-xxx
Reduction ratio | sixteen | sixty two | 84 | 104 | 231 | 316 | 370 | 455 | 1014 |
Size mm | eighteen period1 | 21 period7 | 21 period7 | 21 period7 | twenty five period4 | twenty five period4 | 25 period4 | twenty five period4 | 29 |
No-load velocity rpm | 420 | a hundred and ten | eighty two | 65 | thirty | 22 | 18 period5 | 15 | 6 period5 |
Rated pace rpm | 320 | 85 | 62 | 50 | 22 | 17 | 15 | thirteen | 6 period5 |
Rated torque kg periodcm | period2 | period7 | one period0 | one period2 | 2 period5 | three | three | 3 | three |
Max periodmomentary tolerance torque kg periodcm | period5 | one period5 | three | 5 | 7 | 9 | nine | 9 | nine |
EPT motor specialized information colon GMP22-180SH-10400-xxx
Reduction ratio | 16 | 62 | 84 | 104 | 231 | 316 | 370 | 455 | 1014 |
Duration mm | 18 period1 | 21 period7 | 21 period7 | 21 period7 | 25 period4 | 25 period4 | 25 period4 | twenty five period4 | 29 |
No-load pace rpm | 600 | one hundred sixty | 120 | ninety five | forty two | 32 | 26 | 22 | 10 |
Rated velocity rpm | 520 | a hundred and forty | one hundred | eighty | 37 | 27 | 24 | 20 | nine |
Rated torque kg periodcm | period2 | period7 | 1 period0 | one period2 | two period5 | three | three | three | 3 |
Max periodmomentary tolerance torque kg periodcm | 1 period7 | five period8 | seven period8 | 8 period8 | 9 | nine | 9 | 9 | 9 |
Merchandise Application
EPTT door operators comma automated power preserving bathtub commaEPT managed valve commaoxygen EPTT commaoptical products comma Automat cordless EPTT resource commalighting commaetc time period
Other Programs colon | |
Enterprise EPTTs colon | ATM comma Copiers and Scanners comma Forex EPT comma Level of Sale comma Printers comma Vending EPTTs period of time |
Foods and EPTTrage colon | EPTTrage Dispensing comma Hand Blenders comma Blenders comma Mixers comma Espresso EPTTs comma Food Processors comma Juicers comma Fryers comma Ice Makers comma Soy Bean Milk Makers period of time |
House EPTTrtainment and Gaming colon | Gaming EPTTs comma Video Online games comma EPTal Disk Drives comma RC and EPTT Toys period of time |
House EPTnologies colon | House EPT comma Air Purifiers and Dehumidifiers comma Selection Hoods comma Washers and Dryers comma Refrigerators comma Dishwashers comma EPTr Care comma Whirlpool and Spa comma Showers comma EPT Metering comma Coffee EPTTs interval |
Lawn and XiHu (West EPT) Dis.Hu (West EPT) Dis.den colon | Lawn Mowers comma Snow Blowers comma Trimmers comma Leaf Blowers period |
Individual Treatment colon | Hair Reducing comma Hair Treatment comma Massagers period |
EPTT Equipment colon | Drills and Motorists comma Sanders comma Grinders comma PoEPTTrs comma Saws time period |
Digicam and EPTal colon | Online video comma Cameras comma Projectors time period |
EPTT amp Delivery
EPTT colon solitary carton EPTT comma one hundred items per box period of time
EPT time colon
DHL colon three-5 working daEPTT semi
UPS colon 5-7 operating days semi
TNT colon five-seven doing work days semi
FedEx colon seven-9 functioning times semi
EMS colon twelve-15 doing work days semi
By Sea colon Is dependent on which country
Our EPTT
TT EPT lparHK rpar EPTT Co interval comma Ltd has been EPTTizing in micro motors comma EPT motors and their respective parts given that 2000 period of time
Our items are extensively utilised in EPTTrtainment methods comma cars comma property and EPTT EPTs and tools and many other individuals interval Our items are dependable and EPTT-long lasting comma and backed by many years of expertise interval We export ninety eight percnt of our output worldwide period of time
By EPTaging our difficult-won status for honesty comma dependability and good quality comma TT EPT aims to carry on as a pioneer in the revenue overEPTT by in search of EPTT companions time period If your business is an stop-consumer of micro-motors comma a distributor or an agent comma make sure you get in touch with us interval We look EPTT to being ready to function with each other with you in the in close proximity to EPT interval
FAQ
Q colon How to get quest
A colon send out us inquiry rightEPT EPT our quotation rightEPT negotiate specifics rightEPT validate the sample rightEPT sign agreement soldeposit rightEPT mass manufacturing rightEPT cargo ready rightEPT harmony soldelivery rightEPT more cooperation time period
Q colon How about Sample purchase quest
A colon Sample is offered for you interval please get in touch with us for information interval Our site colonwww periodttmotor periodcom
Q colon Which shipping way is avaliable quest
A colon DHL comma UPS comma FedEx comma TNT comma EMS comma EPTT Put up commaSea are accessible periodThe other shipping and delivery waEPTTare also accessible comma you should get in touch with us if you need ship by the other delivery way period
Q colon How EPTT is the deliver quest
A colon Devliver time depends on the amount you order period generally it takes 15-twenty five doing work times time period
Q colon My package deal has lacking merchandise period What can I do quest
A colon You should get in touch with our support staff and we will verify your orEPTTwith the bundle contents periodWe apologize for any inconveniences period of time
Q colon How to validate the payment quest
A colon We acknowledge payment by T solT comma PayPal comma the other payment waEPTTalso could be approved commaPlease make contact with us ahead of you spend by the other payment approaches period of time Also 30-fifty percnt deposit is available comma the balance income ought to be paid prior to shipping period
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We can offer a entire-assortment of energy transmission merchandise like chains, sprockets and plate wheels, pulleys, gearboxes, motors, couplings, gears and racks. we provide a single-stop resolution for the acquire of mechanical energy transmission products in China. With several years’ knowledge in this line, we will be trustworthy by our rewards in aggressive cost, one-time delivery, prompt response, on-hand engineering support and good soon after-revenue companies.Additionally, all our production procedures are in compliance with ISO9001 specifications. We are a manufacturing facility EPTTized in metal elements EPT amp steel EPTT via powEPTTmetallurgy approach .
The P/M procedure is an cost-effective, environmentally clean, higher generation approach for creating areas precisely to or shut to final dimensions. With little or no machining functions essential.
At existing, components with a difficult form, limited-dimensional tolerances, managed density and homes can be created by powEPTTmetallurgy methods. A technological process of powEPTTmetallurgy ensures high fleXiHu (West EPT) Dis.bility in the selection of physiochemical homes and other demands, incXiHu (West EPT) Dis.Hu (West EPT) Dis.:
- Manufacturing of structural elements with sophisticated shapes .
- EPTTled porosity .
- EPT mechanical toughness and resistance to vibrations .
- EPTTled qualities.
- EPT mechanical toughness and resistance to vibrations.
- EPT production precision and good floor top quality
- Massive number of generation series .
- Good tolerances .
There are a few simple steps to powEPTTmetallurgy, the method employed to EPT powEPTTmetal EPTs. Initial, any of a quantity of techniques incXiHu (West EPT) Dis.Hu (West EPT) Dis. atomization, flaking, pulverization, chemical reduction and electrolytic are utilised to decrease the preliminary uncooked metallic materials to a fantastic dust or powder. Distinct quantities of this powEPTTare then placed into the compaction die or mold where strain is used from the two previously mentioned and beneath in exact quantities relevant to the particular components and intended use of the completed EPT. This mold is pre-fashioned and outcomes in the desired EPT form. After this type is ejected from the die, sintering is employed to fuse the powEPTTparticles collectively.Sintering is a warmth treatment method commonly employed to improve the energy and structural integrity of a presented material. PowEPTTmetallurgy processes use sintering to transform steel powders and other EPT materials into conclude-use elements. Sintering typically takes spot in a one, eEPTTated furnace with different temperature zones.
Custom metallic parts
A EPTT is a EPTT EPTT system to make large torque by reducing the EPT velocity or boost the EPT pace the other way. Planetary EPTT consisting three elements: EPTTEPT, world EPT and ring EPT . A EPTT EPT is a EPTwheel in a planetary EPT system, that rotates about its very own aXiHu (West EPT) Dis.s and has other EPTs (planet EPTs) that rotate close to it. A lot like the EPTT and planets in our photo voltaic technique. The amount of planetary EPTs in a EPTT may differ primarily based on the EPT ratio. Most planetary EPTTes have from two to five planet EPTs. When searching at planetary EPTs, the toughness of the EPTT is usually deterEPTd by the dimension of the EPTTEPT. Bigger EPTTEPTs will let for higher torque values. The planet provider,Its aim is to maintain up to EPTs of the exact same measurement, which mesh with the EPTTEPT.
Planetary EPTT positive aspects:
- Offers higher torque at slow speeds .
- The shafts are made up of hardened and tempered alloy steel .
- EPTT EPTs ,world EPTs and ring EPTs are created of powEPTTmetallurgy and sintering steel .
- Low noise levels.
- Great top quality EPTTr roller bearings for enter and output shafts .
- EPT performance .
Workshop
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With in depth requirments, we can also develop your particular designed merchandise. EPG is a expert maker and exporter that is worried with the design and style, growth and creation. The merchandise well shows environmental security and strength saving.
Brushless DC EPT Nema 24 48V EPT Planetary Gear Box Electrical Wheelchair EPT 4000rpm
Merchandise Description
Item | Requirements |
Windinng Variety | Star / Delta |
Hall influence angle | one hundred twenty deg |
Shaft runout | .571mm |
Radial perform | .02mm/450g |
Stop play | .08mm/450g |
Max radial drive | 115N/20mm from the flange |
Max aXiHu (West Lake) Dis.al pressure | 45N |
Insulation | Class B |
IP Class | IP four |
Merchandise Technical specs
Brushless DC EPT 110mm
If you need the other merchandise proportions plese contect us. We will provide you with much more total merchandise drawings.
Item Information
DC motor simple framework, higher effectiveness and can rotate carry on. large efficiency, running soomthly, powerful reliability, simple to use, EPT life low noise, Brushless environmental safety. Precise speed control.
EPT Situation
Brushless dc motor has a excellent starting and speed management performance, frequently employed in the situation of starting and pace regulation have increased specifications, these kinds of as a large reversible rolling mill, EPT hoist, electrical locomotives, diesel locomotive, town tram, subway trains, electrical bicycle.
Firm Profile
EPT EPT DEVEXiHu (West Lake) Dis.Hu (West Lake) Dis.MENT CO., Constrained was started in 2007, is a foremost company for manufacturing facility EPT(FA) products. We are focused in EPT EPT and motion control answers. A enjoyable a single-quit services comes from our steady innovation staff and our rigorously-inspected sub-contractors.
EPT amp Shipping and delivery
EPT: Cardboard packing containers additionally foam EPT, we can design EPT according to your request. EPT: TNT, DHL, UPS, FedEx, EMS and so on. Or the shipment you need to have.
Our Solutions
one. Totally free servicing inside of 12 months ensure
2. Professional research and deveXiHu (West Lake) Dis.Hu (West Lake) Dis.ment team
three. EPT assist for installation
4. Stringent high quality management method
five. Personalize creation
FAQ
Q1 Can you make OEM/ODM order?
Yes, we have prosperous expertise on OEM/ODM buy.
Q2 Shipping
Sample can be afforded in 5-7daEPTand volume orEPTcan be completed inside 15-20days.
Q3 About sample?
Accessible.
This autumn Which of payments you assist?
T/T, L/C,PAYPAL, Credit score CARD.