Product Description
Aokman brand R series helical electric motor reduction gearbox
Product Description
Components:
1. Housing: Cast Iron
2. Gears: Helical Gears
3. Input Configurations:
Equipped with Electric Motors
Solid Shaft Input
IEC or NEMA Motor Flange
4. Applicable Motors:
Single Phase AC Motor, Three Phase AC Motor
Brake Motors
Inverter Motors
Multi-speed Motors
Explosion-proof Motor
Roller Motor
5. Output Configurations:
Solid Shaft Output
Detailed Photos
Models:
R Series (Foot-mounted): R18~R168
RS Series (Foot-mounted, CZPT Shaft Input)
RF Series (Flange-mounted): RF18~RF168
RFS Series (Flange-mounted, CZPT Shaft Input)
RX Series (1 Stage, Foot-mounted): RX38~RX158
RXS Series (1 Stage, Foot-mounted, CZPT Shaft Input)
RXF Series (1 Stage, Flange-mounted): RXF38~RXF158
RXFS Series (1 Stage, Flange-mounted, CZPT Shaft Input)
RM Series (agitator gearboxes): Specially designed for agitating applications
Features:
1. Compact structure, modular design
2. Single-stage, two-stage and three-stage sizes
3. High reduction ratio and torque density
4. Long service life
5. Can be combined with other types of gearboxes (Such as R Series, K Series, F Series, S Series, UDL Series)
Parameters:
2 Stage or 3 Stage
Installation:
Foot Mounted
Flange Mounted
Lubrication:
Oil-bath and Splash Lubrication
Cooling:
Natural Cooling
Product Parameters
Models | Output Shaft Dia. | Input Shaft Dia. | Power(kW) | Ratio | Max. Torque(Nm) |
R/RF18 | 20mm | – | 0.18~0.75 | 3.83~74.84 | 85 |
R/RF28 | 25mm | 16mm | 0.18~3 | 3.37~135.09 | 130 |
R/RF38 | 25mm | 16mm | 0.18~3 | 3.41~134.82 | 200 |
R/RF48 | 30mm | 19mm | 0.18~5.5 | 3.83~176.88 | 300 |
R/RF58 | 35mm | 19mm | 0.18~7.5 | 4.39~186.89 | 450 |
R/RF68 | 35mm | 19mm | 0.18~7.5 | 4.29~199.81 | 600 |
R/RF78 | 40mm | 24mm | 0.18~11 | 5.21~195.24 | 820 |
R/RF88 | 50mm | 28mm | 0.55~22 | 5.36~246.54 | 1550 |
R/RF98 | 60mm | 38mm | 0.55~30 | 4.49~289.6 | 3000 |
R/RF108 | 70mm | 42mm | 2.2~45 | 5.06~245.5 | 4300 |
R/RF138 | 90mm | 55mm | 5.5~55 | 5.51~223.34 | 8000 |
R/RF148 | 110mm | 55mm | 11~90 | 5.00~163.46 | 13000 |
R/RF168 | 120mm | 70mm | 11~160 | 8.77~196.41 | 18000 |
1 Stage
Models | Output Shaft Dia. | Input Shaft Dia. | Power(kW) | Ratio | Max. Torque(Nm) |
RX/RXF38 | 20mm | 16mm | 0.18~1.1 | 1.6~3.76 | 20 |
RX/RXF58 | 20mm | 19mm | 0.18~5.5 | 1.3~5.5 | 70 |
RX/RXF68 | 25mm | 19mm | 0.18~7.5 | 1.4~6.07 | 135 |
RX/RXF78 | 30mm | 24mm | 1.1~11 | 1.42~5.63 | 215 |
RX/RXF88 | 40mm | 28mm | 3~22 | 1.39~6.44 | 400 |
RX/RXF98 | 50mm | 38mm | 5.5~30 | 1.42~5.82 | 600 |
RX/RXF108 | 60mm | 42mm | 7.5~45 | 1.44~6.65 | 830 |
RX/RXF128 | 75mm | 55mm | 7.5~90 | 1.56~6.47 | 1110 |
RX/RXF158 | 90mm | 70mm | 11~132 | 1.63~6.22 | 1680 |
Packaging & Shipping
Packaging & Delivery
Speed Reducer Worm Gearbox Packaging Details:Plastic Bags, Plywood Cases
Port:ZheJiang /HangZhou
Company Profile
1.More than 35 years experience in R&D and manufacturing, export gear motors & industrial gearboxes.
2. Standardization of the gearbox series
3. Strong design capability for large power & customized gearboxes.
4. High quality gearboxes and proven solutions provider.
5. Strict quality control process, stable quality.
6. Less than 2% of the quality complaints.
7. Modular design, short delivery time.
8. Quick response & professional services.
Customer visiting:
After Sales Service
Pre-sale services | 1. Select equipment model. |
2.Design and manufacture products according to clients’ special requirement. | |
3.Train technical personal for clients | |
Services during selling | 1.Pre-check and accept products ahead of delivery. |
2. Help clients to draft solving plans. | |
After-sale services | 1.Assist clients to prepare for the first construction scheme. |
2. Train the first-line operators. | |
3.Take initiative to eliminate the trouble rapidly. | |
4. Provide technical exchanging. |
FAQ
1.Q:What kinds of gearbox can you produce for us?
A:Main products of our company: UDL series speed variator,RV series worm gear reducer, ATA series shaft mounted gearbox, X,B series gear reducer,
P series planetary gearbox and R, S, K, and F series helical-tooth reducer, more
than 1 hundred models and thousands of specifications
2.Q:Can you make as per custom drawing?
A: Yes, we offer customized service for customers.
3.Q:What is your terms of payment ?
A: 30% Advance payment by T/T after signing the contract.70% before delivery
4.Q:What is your MOQ?
A: 1 Set
If you are interested in our product, welcome you contact me.
Our team will support any need you might have.
Application: | Machinery, Industry |
---|---|
Hardness: | Hardened |
Installation: | Horizontal Type |
Layout: | Coaxial |
Gear Shape: | Helical Gear |
Step: | Single-Step |
Customization: |
Available
| Customized Request |
---|
Comparison of Helical Gearboxes and Bevel Gearboxes
Helical gearboxes and bevel gearboxes are both widely used for power transmission in various industrial applications. Here’s a comparison of their performance:
- Gear Meshing: Helical gearboxes use helical gears with inclined teeth that gradually engage, resulting in smoother and quieter operation compared to the more abrupt engagement of straight-cut bevel gears.
- Efficiency: Helical gearboxes generally offer higher efficiency due to their helical gear design, which distributes loads evenly across the teeth. Bevel gearboxes can have slightly lower efficiency due to the sliding action of gear teeth during engagement.
- Load Capacity: Helical gearboxes can handle higher loads and torque due to the larger contact area of the gear teeth. Bevel gearboxes are suitable for moderate loads and applications where the direction of power transmission needs to be changed.
- Space Efficiency: Bevel gearboxes are often more compact and suitable for applications where space is limited and a change in direction is required. Helical gearboxes may require more space due to the parallel shaft arrangement.
- Noise and Vibration: Helical gearboxes generate less noise and vibration compared to straight-cut bevel gearboxes. Bevel gearboxes can be noisier, especially at higher speeds.
- Application: Helical gearboxes are commonly used in applications requiring smooth and efficient power transmission, such as conveyors, pumps, and mixers. Bevel gearboxes are preferred for applications where changes in direction are necessary, such as in automotive differentials and printing presses.
Ultimately, the choice between helical and bevel gearboxes depends on the specific requirements of the application, including load capacity, space constraints, efficiency goals, and the need for directional changes in power transmission.
Impact of Thermal Expansion on Helical Gearbox Performance
Thermal expansion can significantly affect the performance of helical gearboxes due to changes in dimensions and clearances caused by temperature variations. Here’s how it impacts:
1. Misalignment: Temperature changes can lead to differential expansion of gearbox components. This can result in misalignment of gears, shafts, and bearings, leading to increased friction, noise, and reduced efficiency.
2. Lubrication: Thermal expansion can alter the clearances within the gearbox, affecting the distribution and viscosity of the lubricating oil. Inadequate lubrication due to temperature-induced changes can result in increased wear and premature failure.
3. Gear Tooth Engagement: Temperature fluctuations can cause gear teeth to expand or contract, affecting the meshing engagement and load distribution. Inconsistent gear tooth contact can lead to uneven wear and reduced gear life.
4. Bearing Performance: Bearings in helical gearboxes are sensitive to temperature changes. Excessive heat can lead to reduced bearing life, increased friction, and potential seizure, affecting overall gearbox performance.
5. Noise and Vibration: Thermal expansion can lead to changes in gear and component clearances, resulting in altered vibration patterns and increased noise levels. This can impact the comfort of the system and indicate potential issues.
6. Material Fatigue: Repeated cycles of thermal expansion and contraction can lead to material fatigue and stress accumulation, reducing the overall lifespan of gearbox components.
Managing Thermal Effects: Manufacturers design helical gearboxes with considerations for thermal expansion, using materials with low coefficients of thermal expansion and incorporating features like expansion joints or thermal isolators. Proper lubrication, monitoring temperature, and maintaining consistent operating conditions are also crucial in mitigating thermal expansion effects.
Understanding and managing the impact of thermal expansion is essential to maintain the performance, efficiency, and durability of helical gearboxes.
Lubrication Requirements for Maintaining Helical Gearboxes
Lubrication is essential for the proper functioning and longevity of helical gearboxes. The lubrication requirements include:
- Viscosity: Selecting a lubricant with the appropriate viscosity is crucial. The viscosity should provide sufficient lubrication and ensure a protective film between gear teeth under varying operating conditions.
- Extreme Pressure (EP) Properties: Helical gears often experience high contact pressures. Lubricants with EP additives form a protective barrier that prevents metal-to-metal contact and reduces wear.
- Oil Additives: Anti-wear additives, antioxidants, and corrosion inhibitors enhance the lubricant’s performance and protect gears from wear and degradation.
- Frequent Inspections: Regularly inspect the lubricant’s condition to detect contamination, degradation, or depletion. Scheduled oil analysis can help monitor the health of the lubricant.
- Proper Lubricant Application: Ensure the gearbox is properly filled with the correct amount of lubricant. Follow manufacturer recommendations for lubricant type and quantity.
- Lubricant Change Intervals: Establish regular lubricant change intervals based on operating conditions. Extreme conditions or heavy loads may require more frequent changes.
Appropriate lubrication minimizes friction, wear, and heat generation, leading to improved efficiency, reduced maintenance, and extended gearbox life. It’s crucial to follow the manufacturer’s guidelines and consult with lubrication experts to select the right lubricant and maintenance practices for your specific helical gearbox application.
editor by CX 2023-12-08