China Hot selling Z89 Helical Gear Box with Electric Motor Hard Surface Gear Unit CZPT gearbox and motor

Product Description

§§  Overview

SIMOGEAR helical geared motors


  • High range of transmission ratios (plug-on pinion)
  • Very economic performance
  • Very energy efficient (efficiencies of 98 % per stage)
  • High power range

Mechanical construction

  • Stages: 1, 2 or 3
  • Mounting types: foot-mounted and flange-mounted designs, housing flange
  • Shaft design: CZPT shaft

Transmission stages

      • 2-stage or 3-stage helical geared motors

      • 1-stage helical geared motors for high output speeds

      • 4-stage to 6-stage helical geared motors for very low output speeds

Typical applications

  • Conveyor belt
  • Transport of packaged goods
  • Vertical conveyor

Technical data

§§  About new SIMOGEAR geared motors

The SIMOGEAR geared motor delivers performance from 0.09 kW up to 55 kW. It can achieve a gear unit torque up to 19 500 Nm with helical, parallel shaft, bevel, helical worm and worm geared motors Due to accordance to the current measures, SIMOGEAR is compatible to many other suppliers of geared motors.

      •  SIMOGEAR geared motors are the new generation of geared motors from Siemens.
      •  SIMOGEAR geared motors can be obtained as helical geared motors, parallel shaft geared motors, bevel geared motors and helical                 worm geared motors.
      •  The fine-tuned sizes of the SIMOGEAR gearboxes offer you the right drive regarding the gearbox type, output nominal torque and ratio.
      •  SIMOGEAR geared motors stand out especially due to their energy efficiency, compactness and their little weight.

      •  State-of-the-art production technology and improved testing methods ensure the highest degree of quality and reliability.

§§  Gearbox type


§§  Advantages at a glance

• Based on an optimum design principle on the gear unit side, and by using new, energy-efficient motors, SIMOGEAR plays a role in reducing the  energy costs of your plant or system

• As a result of the finely scaled portfolio, you only pay for the power rating that you actually require

• As a result of the compact dimensions, SIMOGEAR can even be integrated into the smallest spaces

Application: Machinery
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Layout: Coaxial
Gear Shape: Bevel Gear
Step: Double-Step
US$ 500/Piece
1 Piece(Min.Order)

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helical gearbox

Types of Helical Gear Arrangements

Yes, there are different types of helical gear arrangements available to suit various applications and requirements. Some of the common helical gear arrangements include:

Parallel Shaft Arrangement: In this arrangement, the axes of the driving and driven shafts are parallel to each other. It is the most straightforward configuration and is often used in applications where space is not a constraint, and the gearboxes can be placed side by side.

Right-Angle Shaft Arrangement: In a right-angle arrangement, the driving and driven shafts are positioned at a 90-degree angle to each other. This arrangement is space-saving and is commonly used in applications where the layout requires a change in direction of the power transmission.

Double Helical Gear Arrangement (Herringbone Gears): Double helical gears consist of two sets of helical teeth facing each other. This arrangement helps to cancel out axial forces and reduces the net thrust load on bearings. It is often used in heavy-duty applications to minimize wear and vibration.

Crossed Helical Gear Arrangement (Screw Gears): In this configuration, the axes of the driving and driven shafts are neither parallel nor intersecting. It is suitable for applications requiring non-parallel and non-intersecting shafts.

The choice of helical gear arrangement depends on factors such as available space, power transmission requirements, and the desired layout of the machinery or equipment. Each arrangement has its advantages and disadvantages, and selecting the appropriate one is crucial for achieving optimal performance and efficiency.

helical gearbox

Can Helical Gearboxes Be Retrofitted into Existing Machinery Designs?

Yes, helical gearboxes can often be retrofitted into existing machinery designs, providing an opportunity to upgrade the performance, efficiency, and reliability of older equipment. Here are the key points to consider when retrofitting helical gearboxes:

1. Compatibility: Before proceeding with a retrofit, it’s essential to ensure that the new helical gearbox is compatible with the existing machinery in terms of size, mounting, and shaft connections. Proper measurements and analysis are necessary to avoid any misalignment or fitment issues.

2. Space Considerations: Helical gearboxes may have a different physical profile compared to the original gearboxes. Engineers need to assess the available space in the machinery and confirm that the new gearbox will fit without major modifications.

3. Shaft Alignment: Proper shaft alignment is crucial to ensure smooth and efficient operation. During the retrofit, it’s important to align the new helical gearbox with other components in the system to prevent premature wear, noise, and vibration.

4. Power and Torque Ratings: The power and torque ratings of the helical gearbox should match or exceed the requirements of the machinery. This ensures that the new gearbox can handle the loads and stresses that the machinery may encounter.

5. Performance Improvements: Retrofitting with helical gearboxes can lead to improved efficiency, reduced noise, and smoother operation. These benefits can positively impact the overall performance and lifespan of the machinery.

6. Engineering Expertise: Retrofitting involves careful planning, engineering analysis, and implementation. Working with experienced engineers or gearbox specialists is advisable to ensure a successful retrofit without compromising the integrity of the machinery.

7. Cost-Benefit Analysis: Assessing the costs of the retrofit, including the cost of the new gearbox, installation, downtime, and potential modifications, is essential. Comparing these costs to the anticipated benefits of improved performance and efficiency will help make an informed decision.

8. Maintenance Considerations: Retrofitting may also impact maintenance practices. It’s important to understand any changes in lubrication requirements, inspection intervals, and servicing needs that come with the new gearbox.

Conclusion: Retrofitting helical gearboxes into existing machinery designs can be a cost-effective way to enhance the performance and extend the lifespan of equipment. However, careful planning, engineering analysis, and professional expertise are crucial to ensure a successful retrofit that delivers the desired improvements without causing unforeseen issues.

helical gearbox

Efficiency of Helical Gearboxes Compared to Other Gearbox Types

Helical gearboxes are known for their relatively high efficiency compared to some other gearbox types. Here’s a comparison of their efficiency with other common gearbox configurations:

  • Straight-Cut (Spur) Gearboxes: Helical gearboxes are generally more efficient than straight-cut gearboxes. The helical tooth design allows for smoother engagement and better load distribution, reducing friction and energy losses. This results in higher overall efficiency for helical gearboxes.
  • Bevel Gearboxes: Bevel gearboxes, which are commonly used for right-angle applications, typically have lower efficiency compared to helical gearboxes. The bevel gear design involves sliding contact between gear teeth, leading to higher friction and energy losses.
  • Worm Gearboxes: Helical gearboxes are generally more efficient than worm gearboxes. Worm gearboxes have a relatively lower efficiency due to the sliding action between the worm and the gear, resulting in higher friction and heat generation.
  • Planetary Gearboxes: Planetary gearboxes can offer comparable efficiency to helical gearboxes, especially when well-designed. However, planetary gearboxes can have variations in efficiency depending on factors such as the number of planet gears and gear arrangements.

While helical gearboxes tend to offer good efficiency, it’s important to note that efficiency can also be influenced by factors such as gear quality, lubrication, operating conditions, and maintenance practices. Consulting with gearbox manufacturers and considering specific application requirements is crucial when determining the most efficient gearbox solution.

China Hot selling Z89 Helical Gear Box with Electric Motor Hard Surface Gear Unit CZPT   gearbox and motor	China Hot selling Z89 Helical Gear Box with Electric Motor Hard Surface Gear Unit CZPT   gearbox and motor
editor by CX 2023-09-18